System and method for heating and cooling

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Solution Overview

Problem

Traditional HVAC systems require large amounts of refrigerant due to the size of their heat exchanger tubing, leading to increased costs, weight, and dimensions, particularly in ducted systems with large indoor heat exchangers.

Innovation Solution

The use of heat exchangers with reduced tubing diameters, specifically outdoor heat exchangers with diameters of 8 mm or less and indoor heat exchangers with diameters of 9 mm or less, which reduces the overall refrigerant volume and allows for smaller equipment sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional large-diameter heat exchanger tubing is used, then heat exchange capacity is sufficient, but refrigerant volume and system size increase

Engineering Contradiction:
Improverefrigerant volumeVSAvoidheat exchanger tubing volume
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent changes the physical parameters of the heat exchanger tubing by reducing the outer diameter from traditional sizes (3/8 inch or 9.525 mm) to smaller diameters (8 mm or less for outdoor, 9 mm or less for indoor heat exchangers). This parameter change directly reduces the volume of refrigerant required in the system while maintaining adequate heat exchange capacity through optimized heat exchanger design.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the heat exchanger system into distinct outdoor and indoor components with differently optimized tubing diameters. The outdoor heat exchanger uses 8 mm or less tubing while the indoor heat exchanger uses 9 mm or less tubing, allowing each segment to be optimized for its specific function and reducing the overall refrigerant volume requirement compared to a uniform large-diameter system.

Inventive Principle:
Principle #1Segmentation

2Reliability

If larger heat exchanger tubing is used, then heat transfer efficiency is maintained, but system weight and cost increase

Engineering Contradiction:
Improvecooling efficiencyVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent applies parameter changes by reducing the tubing diameter specifications from traditional 3/8 inch (9.525 mm) to smaller dimensions (8 mm outdoor, 9 mm indoor or less). This reduction in dimensional parameters decreases the mass of the tubing and associated refrigerant, thereby reducing system weight while maintaining cooling efficiency through optimized heat exchanger surface area and configuration.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If larger heat exchanger tubing is used, then refrigerant capacity is sufficient, but equipment dimensions and installation space increase

Engineering Contradiction:
Improverefrigerant capacityVSAvoidequipment volume
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The patent implements parameter changes by specifying reduced tubing outer diameters (8 mm or less for outdoor heat exchanger, 9 mm or less for indoor heat exchanger). This dimensional reduction directly decreases the volume of the heat exchanger components and the overall equipment footprint, allowing for more compact HVAC system installation while maintaining sufficient refrigerant capacity for effective cooling.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This reduction in refrigerant volume leads to smaller system sizes and lower costs while maintaining equivalent cooling efficiency and performance.

Implementation Method 1

a fluid transitioning from liquid to gas absorbs heat

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

the refrigerant circulating between the indoor and outdoor heat exchangers—transitioning between phases along the way—absorbs heat from one location

Methodology Applied
Scientific EffectHeat absorption: Absorption (physical)

Implementation Method 3

a fluid transitioning from gas to liquid releases heat

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

the refrigerant circulating between the indoor and outdoor heat exchangers—transitioning between phases along the way—absorbs heat from one location and releases it to the other

Methodology Applied
Scientific EffectHeat release: Heat Sink

Implementation Method 5

the heat exchanger transferring heat with the surrounding outdoor environment

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 6

heat exchangers, which are part of the closed loop and designed to transfer heat between the circulating refrigerant and flowing ambient air

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11313568B2System and method for heating and cooling
Publication Date: 2022.04.26 GOODMAN MFG CO LP
  • US11313568B2 patent drawing
  • US11313568B2 patent drawing
  • US11313568B2 patent drawing

AI summary

An HVAC system is provided. Embodiments of the present disclosure generally relate to heat exchangers having tubing with a reduced diameter compared to traditional systems. In one embodiment, a ducted HVAC system comprises an outdoor heat exchanger with tubing that has an outer diameter of eight millimeters (8 mm) or less and an indoor heat exchanger with tubing that has an outer diameter of nine millimeters (9 mm) or less. Additional systems, devices, and methods are also disclosed.