System and method for improved pressure adjustment

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Solution Overview

Problem

Existing air bed systems require numerous iterations and extended time to achieve desired pressure settings, with inefficiencies in hose configurations and pump operation leading to inaccuracies in pressure adjustment.

Innovation Solution

An air bed system with a pump and pressure sensing mechanism that calculates a pressure target, adjusts pressure within the pump manifold, and compares actual chamber pressure to desired settings, using control logic to iteratively refine the pressure adjustment factor for precise and rapid pressure control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the pump is turned off for pressure measurements, then measurement accuracy is improved, but the time required for pressure adjustment increases

Engineering Contradiction:
Improvepressure measurement accuracyVSAvoidpressure adjustment time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

A pressure transducer is positioned within the pump housing to sense pressure in the pump chamber, serving as an intermediary measurement point. This allows pressure measurement without turning off the pump, as the transducer continuously monitors pressure in the fluid path between the pump and air bladder.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The pressure transducer continuously monitors pressure in the pump chamber while the pump operates, eliminating the need to interrupt pump operation for measurements. This maintains continuous useful action by keeping the pump running throughout the pressure adjustment process.

Inventive Principle:
Principle #20Continuity of useful action

2Measurement precision

If multiple iterations of pressure sensing and adjustment are performed, then pressure accuracy is improved, but the number of iterations and time required increase

Engineering Contradiction:
Improvepressure setting accuracyVSAvoidpressure adjustment speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system calculates a target pressure value based on the desired pressure setting and current actual pressure before beginning adjustment. This preliminary calculation determines the exact pressure change needed, allowing the pump to make a single precise adjustment rather than multiple iterative adjustments.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The pressure transducer provides continuous feedback on the actual pressure in the pump chamber, which is compared to the target pressure. This feedback loop allows the system to monitor progress and determine when the desired pressure has been achieved, reducing the number of iterations needed.

Inventive Principle:
Principle #23Feedback

3Device complexity

If a single hose configuration is used, then device complexity is reduced, but pressure measurement accuracy deteriorates

Engineering Contradiction:
Improvehose configuration complexityVSAvoidpressure sensing accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The single hose serves multiple functions: it provides the fluid path for pressure adjustment and contains the pressure transducer for measurement. The pump housing itself serves as the measurement chamber, eliminating the need for separate measurement hoses while maintaining measurement capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces the time and number of iterations needed to achieve desired pressure, enhancing accuracy and user convenience by eliminating the need to turn off the pump for pressure measurements.

Implementation Method 1

a pressure transducer positioned within a chamber of the valve assembly. Once the user selects the desired air pressure within the air bladder, the pressure transducer first senses a pressure in the chamber

Methodology Applied
Scientific EffectPressure sensing:

Data Source

PatentUS9737154B2System and method for improved pressure adjustment
Publication Date: 2017.08.22 SLEEP NUMBER CORP
  • US9737154B2 patent drawing
  • US9737154B2 patent drawing
  • US9737154B2 patent drawing

AI summary

A method for adjusting pressure within an air bed comprises providing an air bed that includes an air chamber and a pump having a pump housing, selecting a desired pressure setpoint for the air chamber, calculating a pressure target, adjusting pressure within the air chamber until a pressure within the pump housing is substantially equal to the pressure target, determining an actual chamber pressure within the air chamber, and comparing the actual chamber pressure to the desired pressure setpoint to determine an adjustment factor error. The pressure target may be calculated based upon the desired pressure setpoint and a pressure adjustment factor. Furthermore, the pressure adjustment factor may be modified based upon the adjustment factor error determined by comparing the actual chamber pressure to the desired pressure setpoint.