System for producing high temperatures in a reactor

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current systems face challenges in achieving temperatures above 2000 °C for thermal dissociation of gases, such as water into hydrogen and oxygen, due to limitations in heat transfer and material stability, particularly when using solar radiation, which results in inefficient energy conversion and ecological imbalances.

Innovation Solution

A system utilizing a reactor body with a porous ceramic material that absorbs light energy through its outer surface, featuring a heat exchanger, heat shields, and cooling systems to minimize energy loss, allowing for the efficient conversion of solar energy into thermal energy for thermal dissociation, enabling temperatures up to 2500 °C and separating components effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If concentrated solar radiation is directed onto the reactor through glass or quartz windows, then the reactor can be heated, but the power density is limited because the concentrated heat component cannot penetrate glass or quartz, causing the glass to heat up and become unstable above 1000 °C

Engineering Contradiction:
Improvereactor temperatureVSAvoidglass stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

A light-transparent membrane is introduced as an intermediary component between the concentrated solar radiation source and the reactor interior. This membrane allows optical energy to pass through while blocking thermal radiation, enabling the reactor to be heated to high temperatures without the glass window becoming unstable. The membrane acts as a selective barrier that separates the optical heating function from the structural containment function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the operational parameters by distinguishing between optical energy transmission and thermal energy containment. By using a light-transparent membrane that is permeable to optical radiation but impermeable to thermal radiation, the system can maintain high temperatures inside the reactor while keeping the window material (glass or quartz) at lower, stable temperatures.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional electrolysis is used to produce hydrogen, then hydrogen can be produced, but the process is energy-intensive and requires availability of electrical energy

Engineering Contradiction:
Improvehydrogen productionVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The invention replaces the electrical energy input system (electrolysis) with a thermal energy input system (solar thermal heating). Instead of using electrical current to drive water decomposition, the system uses concentrated solar radiation heated to high temperatures to thermally dissociate water vapor into hydrogen and oxygen, thereby substituting one energy conversion pathway with another that can utilize renewable solar thermal energy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Temperature

If thermal dissociation is used to break down chemical compounds, then high temperatures exceeding 2000 °C are required, but the device must withstand these temperatures while allowing spatial separation of components

Engineering Contradiction:
Improvedissociation temperatureVSAvoiddevice structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The reactor is segmented into distinct functional zones: a light-transparent membrane window zone for energy input, a reaction chamber zone for thermal dissociation, and a separation zone with filters for component separation. This segmentation allows each part to be optimized for its specific function - the membrane handles optical energy, the reaction chamber handles high-temperature dissociation, and the filters handle product separation - thereby managing device complexity through functional decomposition.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Light-transparent membranes and filters are introduced as intermediary components that enable the reactor to achieve high temperatures while maintaining structural integrity and enabling component separation. These intermediaries allow the system to decouple the temperature generation function from the structural containment function, making it possible to operate at temperatures exceeding 2000 °C without requiring the entire device structure to withstand such extreme conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high-temperature thermal dissociation with reduced energy loss and increased efficiency, allowing for the effective decomposition of gases like water into hydrogen and oxygen, while maintaining material stability and ecological balance by using renewable energy sources.

Implementation Method 1

The reactor body is designed to absorb light energy through its outer surface

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

Within the reactor body, a selected gas is decomposed into at least two components, one of which, e.g., hydrogen, diffuses into a cavity

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

The heat exchanger enables the efficient transfer of heat from incoming and outgoing gases in the temperature range above 1000 °C

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

The cooling systems for the heat shields comprise several nested pipe systems that are alternately evacuated or through which different coolants flow

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 5

The heat shields enclose the reactor body and the heat exchangers at a suitable distance and reflect the heat radiation emitted by them

Methodology Applied
Scientific EffectThermal radiation reflection: Reflection

Implementation Method 6

The vessel encloses the reactor body, the heat exchangers, and the heat shields and is evacuated to minimize energy losses from the system, specifically radiation losses

Methodology Applied
Scientific EffectVacuum insulation: Vacuum

Data Source

PatentEP4122593B1System for producing high temperatures in a reactor
Publication Date: 2024.01.24 ZIEMBA GEORG
  • EP4122593B1 patent drawingFigure 1~2
  • EP4122593B1 patent drawingFigure 3
  • EP4122593B1 patent drawingFigure 4

AI summary

A system for generating temperatures from 2000°C to 2500°C to induce gas decomposition reactions in a chemical reactor is presented and described. This system is powered by concentrated sunlight. The system comprises a reactor designed to absorb light energy through its outer surface. Within the reactor, a selected gas is decomposed into at least two components, one of which diffuses into a cavity from which it can be pumped out. A large number of light sources direct focused light energy onto the reactor to heat it. Fiber optic cables are provided to transmit the light energy to the light sources.