System, method, and maintenance assistance device for assisting maintenance task for air conditioning system

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Solution Overview

Problem

Existing air conditioning maintenance systems do not effectively address maintenance tasks for causes other than corrosion of metal components, leading to potential failures and inefficiencies in scheduling and component supply.

Innovation Solution

A system comprising an abnormality detection device, maintenance management device, and maintenance assistance device that uses trained models to detect abnormality causes, prioritize maintenance tasks, and determine schedules based on statistical data, ensuring timely maintenance by identifying required components and optimizing logistics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If maintenance tasks are scheduled based on corrosion of metal components only, then corrosion-related maintenance can be performed timely, but other abnormality causes are not addressed leading to potential failures

Engineering Contradiction:
Improvemaintenance coverageVSAvoidabnormality cause coverage
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system extends maintenance coverage from solely corrosion-related tasks to multiple abnormality causes including electrical component failures, mechanical issues, and operational anomalies. The maintenance management device schedules diverse maintenance tasks based on detected abnormality causes, enabling a single system to handle various maintenance scenarios effectively

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The abnormality detection device performs continuous monitoring and detects potential abnormality causes before they lead to actual failures. By identifying issues early and scheduling preventive maintenance tasks, the system addresses multiple abnormality causes proactively rather than reactively, improving overall reliability

Inventive Principle:
Principle #10Preliminary action

2Reliability

If maintenance tasks are performed frequently to cover all abnormality causes, then reliability improves, but time and resource consumption increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoidmaintenance time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system schedules maintenance tasks selectively based on detected abnormality causes rather than performing all possible maintenance tasks frequently. The maintenance management device prioritizes tasks corresponding to detected issues, performing only the necessary partial set of maintenance actions required to address specific abnormality causes, thereby reducing unnecessary time consumption

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The maintenance scheduling is dynamic and adapts based on real-time abnormality detection results. The system adjusts maintenance frequency and scope according to the specific abnormality causes detected, transitioning from static scheduled maintenance to dynamic condition-based maintenance, optimizing the balance between reliability and time efficiency

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If comprehensive abnormality detection is implemented, then all maintenance needs are identified, but system complexity increases

Engineering Contradiction:
Improveabnormality detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The comprehensive abnormality detection system is segmented into specialized detection modules, each focused on specific types of abnormality causes such as electrical component failures, mechanical issues, or operational anomalies. This modular segmentation maintains high detection accuracy for each category while managing overall system complexity through organized, manageable components

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240280283A1System, method, and maintenance assistance device for assisting maintenance task for air conditioning system
Publication Date: 2024.08.22 MITSUBISHI ELECTRIC CORP
  • US20240280283A1 patent drawing
  • US20240280283A1 patent drawing
  • US20240280283A1 patent drawing

AI summary

A system includes: an abnormality detection device; a group of databases; a maintenance management device; and a maintenance assistance device. The abnormality detection device is configured to detect at least one abnormality cause from operation data of at least one air conditioning system by using a trained model. The group of databases includes a database in which identification information about each of the at least one abnormality cause or each of the at least one air conditioning system is associated with specific information about a maintenance task required to eliminate the abnormality cause. The maintenance management device is configured to manage a maintenance task for each of the at least one air conditioning system. The maintenance assistance device is configured to transmit, to the maintenance management device, maintenance information determined using specific information associated, in the group of databases, with an abnormality cause detected by the abnormality detection device.