Systems and method for a non-pressurized, closed loop water sub-system for a heating, ventilation, and air conditioning system

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Solution Overview

Problem

Existing HVAC systems face efficiency reductions due to contaminant entry in open hot and cold water sub-systems, which are non-pressurized, leading to compromised heat transfer performance.

Innovation Solution

A closed loop water sub-system with an expansion tank and heat exchanger, where the expansion tank is positioned relative to the heat exchanger such that the inlet height is greater than the fluid level, maintaining the membrane in a collapsed configuration and preventing contaminant entry, while allowing the system to operate at non-pressurized conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the hot and cold water sub-systems are open, non-pressurized systems, then the membrane is maintained in a collapsed configuration, but contaminants may enter the sub-systems, reducing efficiency

Engineering Contradiction:
Improvemembrane configurationVSAvoidsub-system efficiency
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

A closed loop sub-system is introduced as an intermediary between the open water sub-systems and the membrane heat exchanger. This closed loop system maintains non-pressurized conditions while preventing contaminant entry through its sealed architecture, thus protecting the membrane configuration while preserving sub-system efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The closed loop sub-system creates a protected, contaminant-free environment for the membrane heat exchanger. By isolating the membrane from direct exposure to open water sub-systems, the system maintains the collapsed membrane configuration without risk of contaminant ingress that would reduce efficiency

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Productivity

If the membrane is maintained in a collapsed configuration, then heat transfer efficiency is improved, but the system requires non-pressurized operation which allows contaminant entry

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidcontaminant ingress
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The closed loop sub-system acts as a mediator that enables the membrane to maintain its collapsed configuration for optimal heat transfer efficiency while simultaneously blocking contaminant pathways. The sealed loop architecture provides the protective barrier needed to prevent harmful factor ingress

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The membrane itself functions as a flexible thin film that, when maintained in collapsed configuration, maximizes heat transfer efficiency. The closed loop system preserves this configuration by maintaining non-pressurized conditions while preventing contaminant entry through its sealed structure

Inventive Principle:
Principle #30Flexible shells and thin films

3Use of energy by moving object

If the system operates as an open, non-pressurized system, then the membrane remains collapsed for optimal heat transfer, but contaminants reduce sub-system efficiency

Engineering Contradiction:
Improveheat transfer performanceVSAvoidsub-system efficiency
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The closed loop sub-system serves as an intermediary that decouples the requirements for optimal heat transfer (collapsed membrane in non-pressurized condition) from the risk of contaminant entry. It allows the membrane to maintain its energy-efficient collapsed state while the sealed loop architecture prevents efficiency-reducing contaminant ingress

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution maintains the membrane in a collapsed configuration, enhancing heat transfer efficiency by increasing the surface area to volume ratio and preventing contaminant ingress, thus improving the overall performance of the HVAC system.

Implementation Method 1

The expansion tank is positioned relative to the heat exchanger such that the inlet height is greater than the level height and the membrane is maintained in a collapsed configuration

Methodology Applied
Scientific EffectGravitation: Gravitation

Implementation Method 2

The heat exchanger includes a membrane for channeling the first fluid through the heat exchanger and is disposed for heat transfer between the first fluid and the second fluid

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentEP4217662B1Systems and method for a non-pressurized, closed loop water sub-system for a heating, ventilation, and air conditioning system
Publication Date: 2024.08.28 COPELAND LP
  • EP4217662B1 patent drawingFigure 1
  • EP4217662B1 patent drawingFigure 2
  • EP4217662B1 patent drawingFigure 3

AI summary

A heating, ventilation, and air conditioning system includes first and second fluids, a heat exchanger, a refrigerant sub-system, and at least one closed loop sub-system. The heat exchanger includes a membrane for channeling the first fluid through the heat exchanger and is disposed for heat transfer between the first fluid and the second fluid. The membrane defines an inlet having an inlet height relative to grade. The closed loop sub-system transfers heat from the heat exchanger to the refrigerant sub-system and includes an expansion tank containing the first fluid. A level of the first fluid within the expansion tank has a level height relative to grade. The expansion tank is positioned relative to the heat exchanger such that the inlet height is greater than the level height and the membrane is maintained in a collapsed configuration.