Systems and methods for a non-pressurized closed loop water sub-system

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Solution Overview

Problem

Existing HVAC systems face efficiency reductions due to contaminant entry in open hot and cold water sub-systems, which are non-pressurized, leading to compromised heat transfer performance.

Innovation Solution

A closed loop water sub-system with a heat exchanger and expansion tank configuration, where the expansion tank's fluid level is positioned below the heat exchanger's inlet, maintaining the membrane in a collapsed configuration to prevent contamination and enhance heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If open non-pressurized water sub-systems are used, then the membrane can be maintained in a collapsed configuration for heat transfer, but contaminants may enter the sub-systems reducing efficiency

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidcontaminant entry
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a closed loop water sub-system as an intermediary between the open environment and the heat exchanger membrane. This closed loop system acts as a mediator that allows heat transfer functionality while preventing direct exposure to environmental contaminants, thus resolving the contradiction between maintaining collapsed membrane configuration and preventing contaminant entry.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The closed loop water sub-system creates a controlled, isolated environment that protects the internal components (membrane and heat exchange fluids) from external contamination. By establishing this inert/protected environment, the system maintains reliability and heat transfer efficiency without being affected by external harmful factors.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Reliability

If the expansion tank fluid level is positioned below the heat exchanger inlet, then the membrane is maintained in a collapsed configuration, but this requires specific vertical positioning constraints

Engineering Contradiction:
Improvemembrane configuration stabilityVSAvoidinstallation positioning requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes hydraulic principles by positioning the expansion tank below the heat exchanger inlet, allowing gravity and fluid pressure to naturally maintain the membrane in a collapsed configuration. This hydraulic arrangement eliminates the need for complex mechanical support structures or active control mechanisms, achieving reliability through passive fluid pressure management.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Object-affected harmful factors

If a closed loop configuration is used, then contaminant entry is prevented, but the system requires an expansion tank with specific positioning relative to the heat exchanger

Engineering Contradiction:
Improvecontaminant preventionVSAvoidsystem configuration requirements
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines the expansion tank and heat exchanger into an integrated closed loop water sub-system where the positioning relationship between components serves dual purposes: preventing contaminant entry through closed loop configuration and maintaining membrane collapse through gravitational/hydraulic positioning. This merging reduces the need for separate control mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The closed loop configuration prevents contaminant entry, maintains the membrane in a collapsed state for increased heat transfer efficiency, and ensures the HVAC system operates at optimal performance by maintaining the membrane in a collapsed configuration, enhancing the heat transfer coefficient and overall system efficiency.

Implementation Method 1

The expansion tank is positioned relative to the heat exchanger such that the inlet height is greater than the level height and the membrane is maintained in a collapsed configuration

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

The heat exchanger enables the HVAC system to exchange heat between multiple heat exchange fluids simultaneous

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

The closed loop sub-system transfers heat from the heat exchanger to the refrigerant sub-system and includes an expansion tank containing the first fluid

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS11385000B2Systems and methods for a non-pressurized closed loop water sub-system
Publication Date: 2022.07.12 COPELAND LP
  • US11385000B2 patent drawing
  • US11385000B2 patent drawing
  • US11385000B2 patent drawing

AI summary

A heating, ventilation, and air conditioning system includes first and second fluids, a heat exchanger, a refrigerant sub-system, and at least one closed loop sub-system. The heat exchanger includes a membrane for channeling the first fluid through the heat exchanger and is disposed for heat transfer between the first fluid and the second fluid. The membrane defines an inlet having an inlet height relative to grade. The closed loop sub-system transfers heat from the heat exchanger to the refrigerant sub-system and includes an expansion tank containing the first fluid. A level of the first fluid within the expansion tank has a level height relative to grade. The expansion tank is positioned relative to the heat exchanger such that the inlet height is greater than the level height and the membrane is maintained in a collapsed configuration.