Systems and methods for direct thermal receivers using near blackbody configurations

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Solution Overview

Problem

Concentrating solar power systems face low thermal efficiencies due to radiant and convective heat losses from high-temperature thermal receivers, limiting their ability to operate effectively at temperatures above 650°C.

Innovation Solution

A receiver design featuring external and internal panels configured to form an internal cavity with an open face, where the heat transfer medium is distributed through channels, and radiation is absorbed and reflected multiple times to minimize energy loss, with angled portions to intercept radiation and reduce direct impingement on the back panel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If high temperature operation (above 650°C) is implemented in thermal receivers, then the system can operate at higher temperatures suitable for supercritical CO2 cycles, but thermal efficiency decreases due to increased radiant and convective heat losses

Engineering Contradiction:
Improveoperating temperatureVSAvoidthermal efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent implements a nested cavity structure where an internal cavity is positioned within an external cavity. The internal cavity contains the heat transfer medium channels and absorbs solar radiation, while the external cavity provides an additional thermal barrier. This nested configuration reduces radiant and convective heat losses to the environment, enabling high-temperature operation above 650°C while maintaining thermal efficiency above 90%.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent employs selective surface coatings on the cavity walls with controlled emissivity properties. These coatings are designed to absorb solar radiation effectively while minimizing thermal radiation losses at high temperatures. The use of such surface treatments allows the system to operate at elevated temperatures without proportionally increasing heat losses, thus maintaining high thermal efficiency.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Loss of energy

If conventional receiver designs are used, then the structure is simpler, but thermal efficiency remains low due to direct heat loss from hot surfaces to the environment

Engineering Contradiction:
Improvethermal efficiencyVSAvoidreceiver structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements a nested cavity structure where an internal cavity is positioned within an external cavity. The internal cavity contains the heat transfer medium channels and absorbs solar radiation, while the external cavity provides an additional thermal barrier. This nested configuration reduces radiant and convective heat losses to the environment, enabling high-temperature operation above 650°C while maintaining thermal efficiency above 90%.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent introduces a heat transfer medium (such as air, CO2, or particulate matter) as an intermediary between the absorbed solar radiation and the working fluid. This medium circulates through channels in the cavity walls, absorbing thermal energy and transferring it efficiently to the working fluid. This intermediary approach enhances heat transfer effectiveness and reduces direct thermal losses.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances thermal efficiency by maximizing radiation absorption and minimizing losses, allowing the system to operate at temperatures exceeding 650°C with thermal efficiencies above 90%.

Implementation Method 1

radiation is absorbed and reflected multiple times to minimize energy loss

Methodology Applied
Scientific EffectRadiation absorption: Absorption (EM radiation)

Implementation Method 2

radiant and convective heat losses from the receivers' various hot surfaces to the environment

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 3

convective heat losses from the receivers' various hot surfaces to the environment

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10648697B2Systems and methods for direct thermal receivers using near blackbody configurations
Publication Date: 2020.05.12 ALLIANCE FOR ENERGY INNOVATION LLC
  • US10648697B2 patent drawing
  • US10648697B2 patent drawing
  • US10648697B2 patent drawing

AI summary

An aspect of the present disclosure is a receiver for receiving radiation from a heliostat array that includes at least one external panel configured to form an internal cavity and an open face. The open face is positioned substantially perpendicular to a longitudinal axis and forms an entrance to the internal cavity. The receiver also includes at least one internal panel positioned within the cavity and aligned substantially parallel to the longitudinal axis, and the at least one internal panel includes at least one channel configured to distribute a heat transfer medium.