Systems and methods for humidity control in an air conditioning system

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

HVAC systems in humid environments face efficiency losses due to excess moisture, as they often rely on indoor units to remove humidity, which can lead to reduced performance and user discomfort if the indoor unit lacks dehumidification capabilities or communication with the outdoor unit.

Innovation Solution

An outdoor air conditioning system with a controller that measures refrigerant line characteristics, allowing it to increase compressor capacity and adjust operating speed to enhance dehumidification without relying on indoor unit feedback, using sensors to determine humidity levels and adjust refrigerant temperatures for effective moisture removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the indoor blower speed is reduced to allow evaporator temperature to decrease for moisture condensation, then humidity control is improved, but system productivity decreases

Engineering Contradiction:
Improvehumidity controlVSAvoidsystem efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The outdoor unit is equipped with its own sensor and controller that can independently detect refrigerant characteristics and control compressor capacity without requiring communication with or control of the indoor unit, enabling the system to self-regulate humidity control

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller dynamically adjusts the compressor capacity based on real-time sensor data from the refrigerant line, changing operational parameters to optimize both humidity control and system efficiency under varying conditions

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the outdoor unit operates independently without indoor unit communication, then system adaptability is improved, but measurement precision deteriorates

Engineering Contradiction:
Improveindependent operation capabilityVSAvoidhumidity detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The sensor mounted on the refrigerant line serves as an intermediary measurement point, allowing the outdoor unit to indirectly assess indoor humidity conditions through refrigerant characteristic changes without direct communication with the indoor unit

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system replaces direct mechanical/communication coupling between indoor and outdoor units with sensor-based detection of refrigerant parameters, enabling independent operation while maintaining control capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves HVAC system efficiency by enabling independent humidity control at the outdoor unit, reducing indoor humidity without needing indoor unit upgrades, thus maintaining comfort and efficiency even in high-humidity conditions.

Implementation Method 1

the evaporator can be configured to conduct a heat exchange between the refrigerant and a quantity of indoor air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

the second coil temperature can cause an increase in latent heat during the heat exchange... thereby condensing, by the evaporator, water present in the air

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

The compressor can be configured to move the refrigerant through the refrigerant line, the refrigerant having a first temperature at the outlet of the compressor

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11566828B2Systems and methods for humidity control in an air conditioning system
Publication Date: 2023.01.31 RHEEM MFG CO
  • US11566828B2 patent drawing
  • US11566828B2 patent drawing
  • US11566828B2 patent drawing

AI summary

Disclosed herein are air conditioning systems including a refrigerant line configured to transport a refrigerant; a compressor in fluid communication with the suction line; and a controller in communication with a sensor configured to measure a characteristic of the refrigerant line. The compressor can be configured to move the refrigerant through the refrigerant line, and the refrigerant can have a first temperature at the outlet of the compressor. The controller can be configured to receive sensor data from the sensor indicating a current value associated with the characteristic of the refrigerant line; determine, based at least partially on the sensor data, that the characteristic of the refrigerant line is above a predetermined threshold; and output instructions for the compressor to perform one or more corrective actions.