Systems and methods for real-time adaptive air quality and pollution control in food processing and other thermal processing environments

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing ventilation systems in food processing and thermal environments lack real-time adaptability to effectively manage air quality and pollution, as they are limited by conventional designs that cannot dynamically adjust system parameters in response to changing conditions.

Innovation Solution

A ventilation system that utilizes computational fluid dynamics and Navier-Stokes convection-diffusion equations to dynamically adjust air velocity, pressure, and temperature, along with variable geometry, to optimize air quality and pollution control by integrating sensors and actuators for real-time adjustments based on environmental and user data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional ventilation systems are used, then the system structure is simple and easy to manufacture, but the system cannot dynamically adjust to changing environmental conditions, resulting in poor air quality control

Engineering Contradiction:
Improvereal-time adaptabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic geometry components that can change shape and position in real-time based on environmental conditions. The variable geometry intake and diffusers adjust their configuration dynamically to optimize airflow patterns and pollutant containment, transforming a static system into an adaptive one that responds to changing thermal processing conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates sensors that continuously monitor environmental parameters such as temperature, airflow, and pollutant concentrations. This feedback is fed to a controller that automatically adjusts the variable geometry components and airflow rates, creating a closed-loop control system that maintains optimal air quality without manual intervention

Inventive Principle:
Principle #23Feedback

Solution Approach 3:

The ventilation system is designed to handle multiple functions simultaneously: thermal management, pollutant containment, odor control, and energy efficiency. The same variable geometry components serve multiple purposes by adjusting airflow patterns to address different environmental challenges in thermal processing environments

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If fixed geometry ventilation systems are used, then the device complexity is low, but the system cannot optimize air velocity, pressure, and temperature dynamically, resulting in suboptimal air quality

Engineering Contradiction:
Improveair quality controlVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system dynamically changes key airflow parameters including velocity, pressure, and temperature by adjusting the variable geometry components. The intake and diffuser geometries are modified in real-time to optimize these parameters according to the specific thermal processing conditions, ensuring reliable air quality control across varying operational scenarios

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If conventional ventilation designs are used, then the manufacturing cost is low, but the system cannot predict contaminant propagation, resulting in poor pollution control

Engineering Contradiction:
Improvepollutant containmentVSAvoidsystem complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system uses computational fluid dynamics modeling to predict contaminant propagation paths and patterns before pollutants disperse throughout the environment. This preliminary analysis allows the control system to pre-adjust the variable geometry components to optimal positions that prevent pollutant spread, addressing pollution control proactively rather than reactively

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the ventilation system to achieve optimal air quality and pollution control by predicting contaminant propagation and calculating errors, resulting in improved containment of pollutants and thermal management, enhancing both safety and user experience.

Implementation Method 1

Navier-Stokes convection-diffusion equations

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

Navier-Stokes convection-diffusion equations

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

modify the variable part of system boundary and controllable parameters such as, without limitation, air velocity, pressure, and temperature

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS12050014B2Systems and methods for real-time adaptive air quality and pollution control in food processing and other thermal processing environments
Publication Date: 2024.07.30 SAMSUNG ELECTRONICS CO LTD
  • US12050014B2 patent drawing
  • US12050014B2 patent drawing
  • US12050014B2 patent drawing

AI summary

In one embodiment, a method for controlling air quality in an unenclosed kitchen environment by a ventilation system includes determining an environmental state of the kitchen environment based on sensor data from sensors associated with the ventilation system, determining a current air quality of the kitchen environment based on the sensor data, determining adjustments for system-boundaries or air-manipulating devices associated with the ventilation system based on the current air quality and the environmental state, wherein the adjustments are configured to facilitate a target air quality of the kitchen environment; and adjusting the system-boundaries or air-manipulating devices associated with the ventilation system based on the determined adjustments.