Systems including a condensing apparatus such as a bubble column condenser

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Solution Overview

Problem

Desalination processes, such as HDH, face inefficiencies due to the presence of non-condensable gases, which reduce heat and mass transfer rates and increase energy consumption in condensers.

Innovation Solution

The use of bubble column condensers with a vapor distribution region and a liquid layer configuration that allows for efficient removal of water vapor from a humidifier outlet stream, improving heat and mass transfer rates and reducing energy consumption by utilizing gas bubbles for condensation instead of metallic surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If surface condensers are used in HDH systems, then condensation can occur on cold surfaces, but the presence of non-condensable gases increases thermal resistance and reduces heat and mass transfer rates

Engineering Contradiction:
Improveheat and mass transfer ratesVSAvoideffectiveness of condensation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies pneumatic principles by using gas bubbles (air-water mixture) as the condensing medium instead of liquid water or metallic surfaces. The vapor-containing gas stream is contacted with cold gas bubbles in a bubble column, where condensation occurs on the bubble surfaces. This pneumatic approach eliminates the thermal resistance problem associated with non-condensable gases on solid surfaces, as the bubbles provide a fluid interface that maintains high heat and mass transfer rates even in the presence of non-condensable gases.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Productivity

If traditional condensers are used, then condensation occurs on solid surfaces, but large amounts of energy are required to operate due to reduced transfer rates

Engineering Contradiction:
Improveenergy efficiencyVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The bubble column condenser uses pneumatic principles to create gas bubbles that serve as the condensing surface. These bubbles have high surface area to volume ratio and are constantly renewing, providing excellent heat and mass transfer characteristics. The system requires less energy input because the pneumatic bubble-based condensation process is more efficient than traditional surface condensers, particularly in handling vapor streams containing non-condensable gases.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Reliability

If metallic surface condensers are used, then condensation can be achieved, but the thermal resistance from non-condensable gases reduces effectiveness

Engineering Contradiction:
Improvecondensation effectivenessVSAvoidthermal resistance
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The invention replaces metallic solid surfaces with pneumatic gas bubbles as the condensing medium. The gas bubbles provide a fluid interface that eliminates the thermal resistance barrier created by non-condensable gases accumulating on solid surfaces. The continuous formation and rupture of bubbles ensures fresh contact surfaces, maintaining high condensation effectiveness without the thermal resistance problems of traditional metallic condensers.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the thermodynamic effectiveness of the condensation process, increases the surface area for heat transfer, and reduces the pressure drop across the condenser, leading to improved performance and lower operational costs.

Implementation Method 1

the bubble column condenser is configured to remove at least a portion of the water vapor from the humidifier outlet stream to produce a condenser gas outlet stream lean in water relative to the humidifier outlet stream and a condenser water outlet stream

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

a heat exchanger separate from the bubble column condenser and fluidically connected to the condenser water outlet and configured to remove heat from the condenser water outlet stream

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS10286335B2Systems including a condensing apparatus such as a bubble column condenser
Publication Date: 2019.05.14 GRADIANT CORP
  • US10286335B2 patent drawing
  • US10286335B2 patent drawing
  • US10286335B2 patent drawing

AI summary

Condensing apparatuses and their use in various heat and mass exchange systems are generally described. The condensing apparatuses, such as bubble column condensers, may employ a heat exchanger positioned external to the condensing vessel to remove heat from a bubble column condenser outlet stream to produce a heat exchanger outlet stream. In certain cases, the condensing apparatus may also include a cooling device positioned external to the vessel configured and positioned to remove heat from the heat exchanger outlet stream to produce a cooling device outlet stream. The condensing apparatus may be configured to include various internal features, such as a vapor distribution region and/or a plurality of liquid flow control weirs and/or chambers within the apparatus having an aspect ratio of at least 1.5. A condensing apparatus may be coupled with a humidifier to form part of a desalination system, in certain cases.