T-Bar Mounting Bracket With Toolless Locking for Wireless APs

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Solution Overview

Problem

The installation of wireless APs to T-bars in drop ceilings is cumbersome and requires tools, which can be problematic when tools are not available, and often involves cutting ceiling tiles for cable connections.

Innovation Solution

A mounting bracket with a toolless locking mechanism, including a slidable piece and flange hooks, allows for tool-free attachment to T-bars, and a cable holding channel for network connectivity without cutting ceiling tiles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional mounting methods are used to attach wireless APs to T-bars, then secure attachment is achieved, but installation requires tools and significant effort

Engineering Contradiction:
Improveinstallation easeVSAvoidtool requirement
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The mounting bracket is divided into distinct functional segments: a body portion with flange hooks for T-bar attachment, and a toolless locking mechanism with a locking lever. This segmentation allows each component to perform its specific function independently, enabling tool-free installation while maintaining secure attachment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The locking mechanism is designed to be actuated directly by the installer's hand without requiring external tools. The locking lever engages with the T-bar flange through a self-contained mechanical action that the installer can perform manually, eliminating the need for specialized installation tools.

Inventive Principle:
Principle #25Self-service

2Productivity

If traditional mounting methods are used, then secure attachment is achieved, but installation time and effort increase

Engineering Contradiction:
Improveinstallation speedVSAvoidinstallation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The flange hooks are pre-configured on the body portion to engage with the T-bar flange edges. The locking mechanism is pre-assembled with the locking lever in a ready-to-engage position. This preliminary configuration allows the installer to simply snap the bracket onto the T-bar and activate the locking lever, dramatically reducing installation time compared to traditional methods requiring multiple steps and tools.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If ceiling tiles are cut for cable connections, then network connectivity is achieved, but damage to ceiling tiles occurs

Engineering Contradiction:
Improvecable connection capabilityVSAvoidceiling tile damage
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The mounting bracket serves as an intermediary structure between the wireless AP and the ceiling infrastructure. It provides integrated cable management features that route cables through or along the bracket body, eliminating the need to cut ceiling tiles. The bracket mediates the connection while preserving the integrity of the existing ceiling tiles.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If tool-free installation is implemented, then installation ease is improved, but locking mechanism complexity increases

Engineering Contradiction:
Improvetool-free installationVSAvoidlocking mechanism structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The locking function is extracted as a separate, self-contained mechanism within the mounting bracket. The locking lever and its interaction with the T-bar flange are designed as an independent subsystem that can be understood and operated as a single unit. This extraction simplifies the user's task to a single lever action while containing the mechanical complexity within the bracket itself.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250369565A1Mounting bracket for a t-bar
Publication Date: 2025.12.04 NILE GLOBAL INC
  • US20250369565A1 patent drawing
  • US20250369565A1 patent drawing
  • US20250369565A1 patent drawing

AI summary

Examples of an apparatus and method are disclosed. In an example, a mounting bracket for attaching to a T-bar of a suspended ceiling is disclosed. The mounting bracket includes a bracket body, the bracket body including, multiple keyholes, and at least one flange hook configured to receive a first edge of a flange of the T-bar, a toolless locking element including a slidable piece having a flange hook configured to receive a second edge of the flange of the T-bar, the second edge of the flange of the T-bar being opposite the first edge of the flange of the T-bar, and a locking mechanism that is configured to allow the slidable piece to move parallel to the bracket body when a force is applied to the locking mechanism.