T-Shaped Active Region Layout for Flip-Flop Hold-Slack Stability

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Solution Overview

Problem

Existing semiconductor devices face issues with hold-slack violations in flip-flops due to the use of rectangular active regions, leading to performance inefficiencies and potential signal misinterpretation.

Innovation Solution

The implementation of T-shaped active regions with varying channel sizes, where transistors in the stem have a larger channel size than those in the arms, addresses hold-slack violations by improving overall performance and reducing slack violations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rectangular active regions are used in flip-flops, then manufacturing is simple, but hold-slack violations occur leading to performance inefficiencies

Engineering Contradiction:
Improvehold-slack performanceVSAvoidactive region geometry
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The active region is segmented into multiple transistor channels arranged in a T-shaped configuration. The stem portion contains one or more transistor channels, while the arm portions contain additional transistor channels. This segmentation allows different channel sizes to be implemented within a single active region, improving hold-slack performance without requiring multiple separate rectangular active regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the T-shaped active region are assigned different local qualities through varying channel sizes. The stem portion can have a first channel size while the arm portions have a second channel size. This local differentiation enables optimized transistor characteristics in different regions, addressing hold-slack violations while maintaining manufacturing simplicity.

Inventive Principle:
Principle #3Local quality

2Reliability

If varying channel sizes are implemented in T-shaped active regions, then hold-slack violations are avoided, but device structure becomes more complex

Engineering Contradiction:
Improvesignal propagation stabilityVSAvoidtransistor channel configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The T-shaped active region employs asymmetric channel sizing where the stem portion has a different channel size than the arm portions. This asymmetry is deliberately introduced to optimize signal propagation characteristics and prevent hold-slack violations. The asymmetric configuration allows critical transistors to have larger channels for better signal stability while non-critical transistors use smaller channels to save area.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The invention transitions from traditional rectangular active regions to a T-shaped active region, adding dimensional complexity. The T-shape introduces a stem dimension and arm dimensions, allowing transistors to be arranged in different spatial configurations. This dimensional change enables varying channel sizes within a single continuous active region, improving signal propagation stability without requiring multiple separate active regions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If T-shaped active regions with varying channel sizes are used, then flip-flop performance is enhanced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveflip-flop performance efficiencyVSAvoidchannel size variation control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The invention changes the geometric parameters of the active region by implementing a T-shaped configuration with varying channel sizes. The stem portion has a first channel size parameter while the arm portions have a second channel size parameter. These parameter variations are controlled through standard photolithography patterning processes, where the T-shaped active region is defined by a single continuous doping region. The channel size differences are achieved through selective gate positioning rather than requiring precision control of the active region geometry itself, thus maintaining manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250364252A1Methods of forming semiconductor device with t-shaped active region
Publication Date: 2025.11.27 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250364252A1 patent drawing
  • US20250364252A1 patent drawing
  • US20250364252A1 patent drawing

AI summary

A method (of forming a semiconductor device) includes: forming a cell region including: forming active regions and source/drain (S/D) regions in the active regions resulting in at least: first ones of the active regions extending in a first direction; a first set of the first active regions being rectangular; a second one of the active regions having a T-shape including a stem extending in a perpendicular second direction and first and second arms extending perpendicularly from a same end of the stem; and a second set of corresponding ones of the second active region and the first active regions, members of the second set having aligned first ends defining a first reference line proximate and parallel to a first boundary of the cell region; and wherein, relative to the second direction, first and second members of the first set overlapping the stem of the second active region.