T-Shaped Connector With U-Shaped Recesses For Modular Cable Installation

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Solution Overview

Problem

The high cost and complexity of installing cables in new and old buildings, due to the need for numerous cables in modern computerized and smart environments, result in labor-intensive and costly solutions, with existing connector systems being difficult to manufacture and requiring significant work for installation and post-installation adjustments.

Innovation Solution

A T-shaped connector arrangement with U and/or V-shaped recesses and tongues, allowing for easy connection and locking of conductors to a rail, enabling flexible installation independent of standards and providing enhanced security by restricting access to conductive parts, with a carrying structure that can be adapted for different environments and functionalities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional cable installation methods are used in new and old buildings, then electrical connections can be established, but installation cost and labor intensity increase significantly

Engineering Contradiction:
Improveinstallation easeVSAvoidinstallation time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The conductor system is segmented into modular components: a continuous rail with conductors and separate connector devices that can be independently installed and connected. This allows the rail to be pre-installed in channels while connector devices are added later at specific locations, eliminating the need for extensive drilling and cable routing work.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector device is designed to be inserted into and nested within the rail structure. The connector's body with U-shaped recesses fits into the rail's T-shaped channel, creating a nested configuration where the connector becomes an integral part of the rail system without requiring separate mounting operations.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If more cables are installed to meet modern computerization and smart house demands, then connectivity requirements are satisfied, but installation complexity and cost increase

Engineering Contradiction:
Improveconnectivity capabilityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The rail system provides universal connectivity by supporting multiple types of connector devices (power connectors, data connectors, communication connectors) along a single continuous rail. This multi-functional platform eliminates the need for separate cable installations for different connectivity types, as all connectors attach to the same rail infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system allows dynamic configuration where connector devices can be added, removed, or repositioned along the rail without affecting the overall structure. This flexibility enables the system to adapt to changing connectivity requirements in smart environments without requiring reinstallation of the entire cable system.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If existing connector systems are used, then connections can be made, but manufacturing difficulty and post-installation work increase

Engineering Contradiction:
Improveconnection easeVSAvoidmanufacturing ease
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The connector device merges multiple functions into a single integrated component: the body with U-shaped recesses for conductor contact, the locking mechanism with spring-loaded arms, and the mounting structure all become one piece. This unified design simplifies manufacturing compared to assemblies requiring multiple separate parts and reduces post-installation adjustments by eliminating the need for separate mounting and securing operations.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of operation

If conductor access is made accessible for connections, then connector installation is facilitated, but security and protection of conductive parts are reduced

Engineering Contradiction:
Improveconnector installation easeVSAvoidunauthorized access risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The connector device extracts the connection function from the rail structure itself, requiring the connector to be inserted into the rail to access conductors. This separation means conductors are not continuously exposed but only accessible when a connector is properly inserted and locked into position, providing inherent protection against unauthorized access while maintaining ease of legitimate connection.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS8118606B2Conductor arrangement, system and method
Publication Date: 2012.02.21 LARSSON MARTIN
  • US8118606B2 patent drawing
  • US8118606B2 patent drawing
  • US8118606B2 patent drawing

AI summary

The present invention relates to a connector arrangement (30) for connecting a connector device (40) to a conductor (15a-16e) in a carrying structure (12), which connection arrangement (30) comprises a neck portion (31) and a body (32) transversally extending from said neck portion, said body comprising at least one connection surface (33a-33e) for connection of said conductor and connection of the same to said connector device. Said body comprises a first and a second portion and that said first portion has a dimension different than the dimension of said second portion, and that each portion comprises a substantially U and/or V shaped recess (34a, 34b) in the longitudinal direction of said body.