Fail-Safe Patient Support Release for Secure Table Attachment

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Solution Overview

Problem

Existing patient positioning support systems lack a fail-safe mechanism to prevent improper disconnection of patient support structures from the base structure, which can lead to accidental falls or injuries during medical procedures.

Innovation Solution

A fail-safe release mechanism featuring a two-part interlock system, including a direct mechanical link and a software-synchronized mechanism with solenoids, that ensures the patient support structure can only be released when in a specific orientation or under increased load, preventing accidental disconnection and ensuring secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a simple connection mechanism is used to join patient support structure to base structure, then ease of operation is improved, but reliability deteriorates due to risk of improper disconnection

Engineering Contradiction:
Improveease of connection and disconnectionVSAvoidsecurity of attachment
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The connection mechanism is divided into multiple independent locking components (first lock, second lock, interlock mechanism) that work together. Each component performs a specific function: the first lock provides initial securing, the second lock provides additional security, and the interlock prevents premature release. This segmentation allows the system to maintain ease of operation while significantly improving reliability through layered protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fail-safe mechanism performs preliminary actions by requiring specific conditions to be met before release is permitted. The interlock mechanism checks that the patient support structure is properly positioned and secured before allowing disconnection. This preliminary verification prevents improper disconnection while maintaining a straightforward operation sequence for legitimate releases.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If a fail-safe release mechanism with interlocks is implemented, then reliability is improved by preventing improper disconnection, but device complexity increases

Engineering Contradiction:
Improvesecurity of attachmentVSAvoidcomplexity of release mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple locking functions are merged into a compact integrated assembly. The first lock, second lock, and interlock mechanism are combined in a space-efficient configuration that minimizes the overall footprint. This merging reduces device complexity by eliminating the need for separate mechanisms while maintaining all necessary safety functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The interlock mechanism automatically monitors and controls the release sequence without requiring additional external systems. The mechanism self-regulates by mechanically preventing release of the first lock until the second lock is engaged, and vice versa. This self-service approach improves reliability while avoiding the complexity of electronic controls or external monitoring systems.

Inventive Principle:
Principle #25Self-service

3Reliability

If mechanical locks are used to secure patient support structure, then reliability is improved, but ease of operation deteriorates due to difficulty of release

Engineering Contradiction:
Improvesecurity of attachmentVSAvoidease of release
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking mechanism transitions from a static fixed state to a dynamic controllable state. The interlock system allows the locks to switch between engaged and disengaged states based on operational requirements. When release is needed, the system dynamically changes state by disengaging the interlock, allowing rapid release while maintaining secure locking during normal operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system prepares for release by providing a dedicated release mechanism that, when activated, performs the preliminary action of disengaging the interlock. This preliminary step automatically unlocks both locks simultaneously, making the release process easy and requiring minimal effort from the operator while maintaining high security during normal use.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mechanism prevents inadvertent disconnection and falling of patient support structures, enhancing safety by requiring a specific sequence or load condition for release, thereby reducing the risk of patient injury and ensuring secure attachment during medical procedures.

Implementation Method 1

The software can operate an electronic release mechanism, such as by one or more solenoids

Methodology Applied
Scientific EffectSolenoid: Solenoid

Data Source

PatentUS11435776B2Fail-safe release mechanism for use with patient positioning support apparati
Publication Date: 2022.09.06 WARSAW ORTHOPEDIC INC
  • US11435776B2 patent drawing
  • US11435776B2 patent drawing
  • US11435776B2 patent drawing

AI summary

A surgery table includes a patient support structure coupled to a connection assembly and a base structure coupled to the connection assembly. The connection assembly includes an arm and a locking member that engages the arm. The arm includes spaced apart first and second apertures. The locking member includes spaced apart first and second bores. A first key member and a second key member are included.