Tacrolimus Solid Dispersion Bioequivalence

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current solid dispersion formulations of macrolide compounds, such as tacrolimus, lack bioequivalence to FDA-approved formulations, necessitating the development of alternative formulations that maintain immunosuppressive activity while ensuring bioavailability.

Innovation Solution

A pharmaceutical formulation comprising a combination of a solid dispersion and a non-dispersed form of a macrolide compound, where 50% to 85% of the macrolide is in solid dispersion form, processed with carriers like HPMC, fillers, disintegrants, and lubricants, to create an oral dosage form that is bioequivalent to FDA-approved products.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid dispersion formulation of macrolide is used, then the immunosuppressive activity is maintained, but the bioequivalence to FDA-approved formulations is not achieved

Engineering Contradiction:
Improveimmunosuppressive activityVSAvoidbioequivalence
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The macrolide compound is divided into two distinct forms: a solid dispersion portion (50-85% of total macrolide) and a non-dispersed portion (15-50% of total macrolide). This segmentation allows each form to contribute differently to the overall performance, with the solid dispersion providing controlled release and the non-dispersed form ensuring rapid onset, thereby achieving bioequivalence while maintaining immunosuppressive activity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The formulation creates a composite structure by combining two different physical forms of the same macrolide compound. The solid dispersion (macrolide + carrier material) is mixed with non-dispersed macrolide particles, creating a composite formulation that leverages the advantages of both forms to achieve the desired bioequivalence profile.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the entire macrolide is formulated as solid dispersion, then processing complexity increases, but the bioavailability is improved

Engineering Contradiction:
ImprovebioavailabilityVSAvoidprocessing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Instead of converting 100% of the macrolide to solid dispersion form, the invention applies partial action by converting only 50-85% to solid dispersion while leaving 15-50% in non-dispersed form. This partial conversion achieves the necessary bioavailability enhancement without the full processing complexity that would result from complete solid dispersion formulation.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation achieves bioequivalence with FDA-approved products, demonstrated by similar absorption rates and extent, reducing processing complexity and eliminating undesirable solvents, thereby making the product more economical and effective.

Implementation Method 1

a solid dispersion of the macrolide along with a non-dispersed form of the macrolide

Methodology Applied
Scientific EffectSolid dispersion:

Implementation Method 2

demonstrated by similar absorption rates and extent

Methodology Applied
Scientific EffectDissolution:

Data Source

PatentUS8501764B2Pharmaceutical formulation and process comprising a solid dispersion of macrolide (tacrolimus)
Publication Date: 2013.08.06 HIKMA PHARMACEUTICALS USA INC
  • US8501764B2 patent drawing
  • US8501764B2 patent drawing
  • US8501764B2 patent drawing

AI summary

The present invention relates to a pharmaceutical formulation and process for preparing the same comprising an oral dosage formulation, such as a capsule formulation, of a macrolide compound, such as tacrolimus, wherein the capsule formulation contains both a solid dispersion of the macrolide along with a non-dispersed form of the macrolide. The pharmaceutical formulation according to the invention is bioequivalent to the FDA approved product according to a bioavailability study conducted in humans.