Tactile Button Assembly Using an Integrated Motor Holder

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Solution Overview

Problem

Operation input devices providing tactile sensations have a higher component count, leading to increased assembly complexity and processes compared to those without this feature.

Innovation Solution

An operation input device with a movable operation button, a movable member, an electric motor, and a holder that supports these components to facilitate movement and assembly, allowing for improved workability during assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an operation input device includes a tactile sensation function with multiple components (electric motor, movable member, holder, operation button), then the device can provide tactile feedback to the user, but the number of components increases and assembly complexity increases

Engineering Contradiction:
Improvetactile sensation functionVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The holder integrates multiple functions by simultaneously holding the electric motor and supporting both the operation button and movable member. This merging of support functions into a single component reduces the total number of parts and simplifies the assembly structure while maintaining the tactile sensation functionality.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If an operation input device includes a tactile sensation function with multiple components, then the device can provide tactile feedback to the user, but the number of assembly working processes increases

Engineering Contradiction:
Improvetactile sensation functionVSAvoidassembly working processes
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The holder serves as an integrated support structure that combines multiple support functions into one component, thereby reducing the number of separate assembly operations required. By having the holder simultaneously support the operation button and movable member while holding the electric motor, the assembly process is simplified with fewer mounting steps.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If the holder supports both the operation button and movable member to permit their movement, then the assembly process is simplified, but the holder must be designed with greater structural complexity

Engineering Contradiction:
Improveassembly processVSAvoidholder structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The holder is designed as a multi-functional component that simultaneously performs multiple support roles: holding the electric motor, supporting the operation button, and supporting the movable member. This universal design allows a single component to fulfill multiple structural functions, simplifying assembly while the internal structure of the holder accommodates these diverse support requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies the assembly process by treating the electric motor, operation button, transmission system, and movable member as a unitary component, enhancing workability and reducing the complexity of assembly operations.

Implementation Method 1

an electric motor that moves the movable member

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS12090392B2Operation input device and button driving unit
Publication Date: 2024.09.17 SONY INTERACTIVE ENTERTAINMENT LLC
  • US12090392B2 patent drawing
  • US12090392B2 patent drawing
  • US12090392B2 patent drawing

AI summary

An improvement is achieved in workability in an operation of assembling an operation input device having a function of applying a reaction force in response to a movement of an operation button. An input device (100) has an operation button (20), a movable member (30) capable of pushing the operation button (20) toward an initial position, and an electric motor (35) that moves the movable member (30). The input device (100) has a holder (40) that holds the electric motor (35). The holder (40) supports the operation button (20) and the movable member (30) so as to permit movement of the operation button (20) and the movable member (30).