Tactile and Proximity Sensor with Integrated Elastic Optical Structure

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Solution Overview

Problem

Existing tactile and proximity sensors require complex device configurations and mechanisms to perform both tactile and proximity sensing, making them bulky and difficult to implement effectively.

Innovation Solution

A tactile and proximity sensor design incorporating a light source, light receiver, elastic structure with a reflecting mirror, and transparent substrate, which guides detection light to reflect and transmit portions to enable both tactile and proximity sensing through a simple optical mechanism, reducing diffusion and enhancing signal reception.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate tactile sensor and proximity sensor are mounted, then sensing functions are complete, but device configuration becomes large and complex

Engineering Contradiction:
Improvesensing function completenessVSAvoiddevice configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines tactile sensing and proximity sensing functions into a single integrated sensor device. The light source and light receiver are positioned within the same housing, and the elastic body serves dual purposes: detecting contact forces (tactile) and modulating light for proximity detection. This merging eliminates the need for separate sensor mounts and reduces overall device complexity while maintaining complete sensing capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The elastic body in the patent serves multiple functions simultaneously: it acts as a force-sensitive element for tactile sensing, a light modulator for proximity sensing, and a structural component housing the optical elements. This multi-functionality allows a single component to replace what would traditionally require separate sensors, thereby reducing device configuration complexity while maintaining versatile sensing functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If complicated detection principle is used, then sensing accuracy is improved, but sensing mechanism becomes complicated

Engineering Contradiction:
Improvesensing accuracyVSAvoidsensing mechanism
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical sensing mechanisms with an optical detection system. Instead of using multiple mechanical sensors or complex electrical measurement circuits, the invention uses a light source and light receiver to detect both contact and proximity. The elastic body's mechanical deformation naturally modulates the light path, converting mechanical effects into optical signals that are easier to detect and process with higher precision while simplifying the overall sensing mechanism.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes changes in optical parameters (light intensity, light path) in response to mechanical deformation of the elastic body. When the elastic body deforms due to contact or proximity forces, it changes the light path and intensity reaching the light receiver. This parameter change approach provides high measurement precision through optical detection while avoiding the need for complicated mechanical or electrical sensing mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If light diffusion is reduced, then signal-to-noise ratio is improved, but optical mechanism becomes more complex

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidoptical mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent embeds the light source and light receiver within the elastic body structure itself, creating a nested configuration where optical elements are integrated into the force-sensitive element. This nesting allows the elastic body to naturally guide and focus light paths while responding to external forces, reducing light diffusion without requiring additional optical components like lenses or mirrors. The integrated structure maintains a simple optical mechanism while improving signal-to-noise ratio through reduced light scattering.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for efficient sensing of contact and proximity with improved signal-to-noise ratio and reduced device size, enabling wider distance range and accurate proximity sensing while maintaining reliability and simplicity.

Implementation Method 1

a light source that emits light

Methodology Applied
Scientific EffectLight emission: Light

Implementation Method 2

a light receiver that receives light and generates a signal indicating a result of reception of the light

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 3

an elastic body that is deformable in response to an external force

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 4

includes a reflecting portion that reflects light

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 5

includes a transmitting portion that transmits light

Methodology Applied
Scientific EffectLight transmission: Refraction

Data Source

PatentUS11953351B2Tactile and proximity sensor
Publication Date: 2024.04.09 MURATA MFG CO LTD
  • US11953351B2 patent drawing
  • US11953351B2 patent drawing
  • US11953351B2 patent drawing

AI summary

A tactile and proximity sensor includes a light source, a light receiver, an elastic structure, and a reflecting mirror. The light source emits light. The light receiver receives light and generates a signal indicating a result of reception of the light. The elastic structure includes an elastic body deformable in response to an external force and includes a reflecting portion to reflect light and transmitting portions to transmit light. The reflecting mirror faces the light source to guide the light from the light source to the reflecting portion and the transmitting portion.