TADF Compound for OLED High Efficiency Low Cost

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Solution Overview

Problem

Current organic light-emitting diode (OLED) materials, particularly fluorescent and phosphorescent materials, face limitations in internal quantum yield and stability due to high production costs and efficiency drops under high electric current density, while thermally activated delayed fluorescence (TADF) materials are scarce and require development for efficient OLED devices.

Innovation Solution

A novel electroluminescent compound with TADF properties is introduced, featuring a specific chemical structure that includes electron donor and acceptor groups, allowing for efficient reverse intersystem crossing and high luminescence efficiency, which can be used as a light-emitting material in OLED devices, offering cost-effectiveness and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If phosphorescent materials are used in OLED, then internal quantum yield can reach 100%, but production cost increases due to heavy metal complexes

Engineering Contradiction:
Improveinternal quantum yieldVSAvoidproduction cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent replaces expensive phosphorescent materials containing heavy metals (Ir, Pt, Os, Re, Ru) with organic TADF materials that are cheaper and do not require rare metal elements. The TADF materials achieve comparable internal quantum yield through thermal activation of delayed fluorescence without the need for costly heavy metal complexes, making large-scale production economically viable

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent modifies the energy level parameters of the organic compounds to enable reverse intersystem crossing (RISC) from triplet excited state to singlet excited state. By carefully designing the energy gap between S1 and T1 states to be small enough for thermal activation, the material achieves high internal quantum yield through TADF mechanism, replacing the heavy metal-dependent phosphorescence pathway

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If phosphorescent materials are used in OLED, then internal quantum yield can reach 100%, but device stability deteriorates under high electric current density

Engineering Contradiction:
Improveinternal quantum yieldVSAvoiddevice stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent replaces phosphorescent materials with organic TADF materials that do not contain heavy metals, thereby eliminating the efficiency roll-off problem that occurs under high current density. The organic-based TADF materials maintain stable performance and do not exhibit the substantial efficiency fall characteristic of phosphorescent materials under high electric current conditions

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of manufacture

If fluorescent materials are used in OLED, then production cost is low, but external quantum efficiency does not exceed 5%

Engineering Contradiction:
Improveproduction costVSAvoidexternal quantum efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent changes the emission mechanism from conventional fluorescence to thermally activated delayed fluorescence by modifying the energy level parameters. The TADF materials maintain the cost advantage of organic compounds while achieving high external quantum efficiency (up to 20% or higher) by utilizing both singlet and triplet excitons through reverse intersystem crossing, overcoming the 5% efficiency limit of traditional fluorescent materials

Inventive Principle:
Principle #35Parameter changes

4Loss of energy

If TADF materials are developed for OLED, then production cost is reduced and efficiency is improved, but the number of available TADF materials is scarce

Engineering Contradiction:
Improveluminescence efficiencyVSAvoidavailability of materials
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent employs a modular molecular design strategy where the TADF core structure can be combined with various electron donor (D) and electron acceptor (A) groups. This segmentation approach allows systematic exploration of different molecular configurations (with m donors and n acceptors where m+n≤6), enabling the development of multiple TADF materials with different emission colors and properties from a unified structural framework

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a universal TADF material platform based on the general formula (I) that can serve multiple functions. By varying the electron donor and acceptor groups, the same core structure can be adapted for different applications including red, green, and blue light-emitting materials, as well as host and guest materials, thereby expanding the versatility and availability of TADF materials for various OLED applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compound achieves high luminescence efficiency and improved external quantum efficiency in OLED devices, reducing production costs and maintaining stability under high electric current, while enabling the use of TADF materials as red, green, or blue light-emitting materials.

Implementation Method 1

when an energy level difference between the singlet excited state and the triplet excited state is relatively small, a reverse intersystem crossing (RISC) may occur among the molecules, and the excitons are converted from T1 state to S1 state by absorbing the ambient heat

Methodology Applied
Scientific EffectThermally activated delayed fluorescence (TADF):

Implementation Method 2

a reverse intersystem crossing (RISC) may occur among the molecules, and the excitons are converted from T1 state to S1 state by absorbing the ambient heat

Methodology Applied
Scientific EffectReverse intersystem crossing (RISC):

Implementation Method 3

The compound having the TADF property according to the present disclosure can be used as a light-emitting material of a light-emitting layer in an organic light-emitting display device

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11312710B2Compound and organic light-emitting display device
Publication Date: 2022.04.26 WUHAN TIANMA MICRO ELECTRONICS CO LTD
  • US11312710B2 patent drawing
  • US11312710B2 patent drawing
  • US11312710B2 patent drawing

AI summary

The present disclosure provides a compound having property of thermally activated delayed fluorescence (TADF) and a display device. The compound has a structure represented by Formula (I), in which X is S, O, Se, or C; D is an electron donor, A is an electron acceptor; m is a number of the electron donor D, and the m electron donors D are the same or different; n is a number of the electron acceptor, and the n electron acceptors are the same or different, m and n are integers each independently selected from 1, 2, 3, 4 or 5, and m+n≤6. The above compound provides a high luminescence efficiency. The organic light-emitting display device has advantages of improved luminescence efficiency, lower cost and long service life by using the above compound as a light-emitting material, a host material, or a guest material.