TADF OLED Emitter with Electron-Conducting Matrix

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Solution Overview

Problem

Existing organic electroluminescent devices (OLEDs) face inefficiencies, high voltage, short lifetime, and roll-off behavior, particularly when using iridium or platinum complexes, and require improved performance, especially at elevated temperatures and high luminous densities.

Innovation Solution

Incorporating an organic electroluminescent device with an emitting layer comprising an electron-transporting compound and a luminescent organic compound that exhibits thermally activated delayed fluorescence (TADF), where the energetic separation between the lowest triplet state and the first excited singlet state is ≤0.15 eV, and an electron-conducting matrix material with a LUMO ≤−2.5 eV, enhancing luminescence quantum efficiency and decay time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If purely organic TADF materials are used as emitters, then rare metals like iridium or platinum are avoided and thermal stability is improved, but efficiency and lifetime at elevated temperatures need improvement

Engineering Contradiction:
Improvethermal stabilityVSAvoidefficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent modifies the energy level parameters of the TADF emitter and matrix materials. Specifically, it ensures the triplet-singlet energy gap (ΔEST) is ≤0.15 eV and the matrix LUMO is ≤−2.5 eV, optimizing thermal activation and electron transport to achieve high efficiency and stability at elevated temperatures

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite emitting layer combining TADF emitter materials with specifically selected electron-conducting matrix materials. This composite structure leverages the thermal stability of organic materials while the matrix provides enhanced electron transport, achieving both reliability and productivity

Inventive Principle:
Principle #40Composite materials

2Productivity

If conventional hole-conducting matrix materials are used with TADF emitters, then device structure is simple, but efficiency and lifetime are insufficient

Engineering Contradiction:
ImproveefficiencyVSAvoidmatrix material requirements
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the key parameter of the matrix material from hole-conducting to electron-conducting with LUMO ≤−2.5 eV. This parameter change enables efficient electron injection and transport to the TADF emitter, dramatically improving device efficiency and lifetime

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The electron-conducting matrix material acts as an intermediary that facilitates electron transport from the cathode to the TADF emitter. This mediator material with specific electronic properties (LUMO ≤−2.5 eV) bridges the electron source and emitter, enabling high efficiency without complex device structures

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If iridium or platinum complexes are used as phosphorescent emitters, then high efficiency is achieved, but cost increases due to rare metals and thermal stability decreases

Engineering Contradiction:
ImproveefficiencyVSAvoidthermal stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces expensive rare metal complexes with purely organic TADF materials that are cheaper and thermally more stable. While early organic TADF materials had shorter lifetimes, the combination with electron-conducting matrices now achieves extended lifetimes comparable to phosphorescent OLEDs

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes the phosphorescence mechanism (requiring heavy metal atoms for spin-orbit coupling) with thermally activated delayed fluorescence. This mechanism substitution eliminates the need for iridium or platinum while achieving similar or better efficiency through thermal energy activation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Loss of energy

If TADF emitters with small singlet-triplet separation are used, then up to 100% of excitation energy can be converted to light, but voltage and roll-off behavior need improvement

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidoperating voltage
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The patent optimizes the energy level parameters by selecting matrix materials with LUMO ≤−2.5 eV, which improves electron injection efficiency and reduces operating voltage. Simultaneously, the triplet-singlet gap is maintained at ≤0.15 eV to ensure high energy conversion efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The electron-conducting matrix provides feedback mechanisms through efficient electron transport, maintaining optimal electron-hole recombination rates. This feedback control reduces voltage roll-off at high luminous densities while preserving high energy conversion efficiency

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in improved efficiency, reduced voltage, extended lifetime, and better roll-off behavior compared to traditional TADF-based OLEDs, while avoiding the use of rare metals and maintaining electronic properties.

Implementation Method 1

a luminescent organic compound which exhibits thermally activated delayed fluorescence (TADF), where the energetic separation between the lowest triplet state and the first excited singlet state is ≤0.15 eV

Methodology Applied
Scientific EffectThermally activated delayed fluorescence (TADF): Fluorescence

Implementation Method 2

An electron-transporting compound which has an LUMO≤−2.5 eV

Methodology Applied
Scientific EffectElectron conduction: Conduction (electrical)

Data Source

PatentUS10069079B2Organic electroluminescent device with thermally activated delayed fluorescence material
Publication Date: 2018.09.04 MERCK PATENT GMBH
  • US10069079B2 patent drawing
  • US10069079B2 patent drawing
  • US10069079B2 patent drawing

AI summary

The present invention relates to organic electroluminescent devices which comprise mixtures of at least one electron-conducting material and an emitting material which has a small singlet-triplet separation.