Rotorcraft Tail Assembly Transition Structure Stress Reduction

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Solution Overview

Problem

The interface zone between the tail fin and tail boom in rotorcrafts experiences high stress concentrations, especially when a ducted tail rotor is present, leading to weight and maintenance challenges due to the need for a larger tail fin cross-section and complex power transmission shaft arrangements.

Innovation Solution

A transition structure with a higher transverse dimension is introduced between the tail boom and tail fin, featuring a cut-out elevation step and reinforcement ribs to reduce stress concentrations, allowing a smoother transition and optimizing the corner radius, while the power transmission shaft penetrates through a forwardly offset opening, reducing stress and maintaining accessibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the tail fin cross-section is increased to accommodate a ducted tail rotor, then the tail rotor can be housed within the tail fin, but stress concentrations increase at the interface zone between tail fin and tail boom

Engineering Contradiction:
Improvetail rotor accommodationVSAvoidstress concentration at interface zone
Core Design Contradiction:
Adaptability or versatilityVSStress or pressure

Solution Approach 1:

The invention offsets the power transmission shaft penetration point forward along the longitudinal axis, away from the critical interface zone between tail fin and tail boom. This dimensional relocation in the longitudinal direction eliminates the stress concentration problem while still allowing power transmission to the ducted tail rotor housed in the tail fin.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention introduces a transition structure with a cut-out elevation step that acts as an intermediary element. This transition structure mediates between the tail boom and tail fin, providing a smooth geometric transition that reduces stress concentrations while accommodating the forward-offset power transmission shaft penetration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the power transmission shaft penetrates through the tail fin at the interface zone, then power can be transmitted to the tail rotor, but maintenance accessibility becomes difficult

Engineering Contradiction:
Improvepower transmission to tail rotorVSAvoidmaintenance accessibility of power transmission shaft
Core Design Contradiction:
PowerVSEase of repair

Solution Approach 1:

The invention relocates the power transmission shaft penetration point forward along the longitudinal axis to a position away from the tail fin interface zone. This dimensional change in position allows power to still be transmitted to the tail rotor while significantly improving maintenance accessibility, as the shaft can now be accessed from the front of the aircraft rather than from the difficult-to-reach interface zone.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Loss of energy

If the tail boom cross-section is minimized to reduce aerodynamic interaction, then aerodynamic efficiency improves, but the interface zone with the tail fin experiences higher stress concentrations

Engineering Contradiction:
Improveaerodynamic efficiencyVSAvoidstress concentration at interface zone
Core Design Contradiction:
Loss of energyVSStress or pressure

Solution Approach 1:

The invention offsets the power transmission shaft penetration forward along the longitudinal axis, relocating it away from the critical interface zone. This allows the tail boom to maintain its minimized cross-section for aerodynamic efficiency while the stress concentration problem is resolved by moving the penetration point to a different longitudinal position where it does not interfere with the tail fin attachment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9963226B2Tail assembly for a rotorcraft, rotorcraft and method of manufacture of a strengthened tail assembly
Publication Date: 2018.05.08 AIRBUS HELICOPTERS DEUT GMBH
  • US9963226B2 patent drawing
  • US9963226B2 patent drawing
  • US9963226B2 patent drawing

AI summary

A tail assembly for a rotorcraft. The tail assembly is manufactured to include at least one transition structure provided in the tail assembly. The transition structure is longitudinally arranged between a longitudinal median boom portion and a tail fin. A power transmission shaft of the rotorcraft extends at least partly externally above a longitudinal median boom portion of the tail assembly. The transition structure includes at an entering region a cut-out elevation step, where is made a passing through opening for the power transmission shaft.