Utility Vehicle Tail Lamp Bolt Mounting

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Solution Overview

Problem

The existing design of utility vehicles with tail lamps mounted on the rear edge surface of the cargo bed exposes the bolt head, making it susceptible to external contact and compromising the vehicle's appearance.

Innovation Solution

The tail lamp is secured to the side wall of the cargo bed using a bolt oriented in the vehicle width direction, with the bolt head hidden by the side wall unit, preventing exposure and enhancing the vehicle's appearance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the tail lamp is secured to the rear edge surface of the cargo bed using a bolt inserted from behind, then the tail lamp can be firmly mounted, but the bolt head becomes exposed and spoils the appearance of the vehicle

Engineering Contradiction:
Improvemounting strengthVSAvoidappearance
Core Design Contradiction:
StrengthVSShape

Solution Approach 1:

The invention extracts the bolt head from the visible area by changing the insertion direction. Instead of inserting the bolt from behind the cargo bed (which exposes the head), the bolt is now inserted from the side wall in the vehicle width direction, taking the protruding head out of the harmful visible position and eliminating the appearance problem while maintaining mounting strength

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of manufacture

If the tail lamp is mounted on the rear end portion of the side wall, then wiring becomes easier, but the bolt head remains exposed to external contact

Engineering Contradiction:
Improvewiring easeVSAvoidexternal contact risk
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The invention extracts the bolt head from the exposed position on the rear edge surface and relocates it to the internal space of the side wall. By inserting the bolt from the side in the vehicle width direction, the head is taken out of the environment behind the vehicle, eliminating both the appearance problem and the risk of external contact while preserving the wiring advantages of side wall mounting

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11878742B2Utility vehicle
Publication Date: 2024.01.23 KAWASAKI MOTORS LTD
  • US11878742B2 patent drawing
  • US11878742B2 patent drawing
  • US11878742B2 patent drawing

AI summary

A utility vehicle includes a vehicle body frame and a cargo bed supported by the vehicle body frame, the cargo bed including a side wall unit. The side wall unit includes a side wall, a tail lamp mounted on a rear end portion of the side wall, and a bolt including a shaft portion and a head portion. The tail lamp is secured to the side wall by the bolt oriented in a vehicle width direction. The head portion of the bolt is hidden by a part of the side wall unit when viewed from behind.