Integrated Tailgate Light Assembly for Cargo Illumination

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Solution Overview

Problem

Existing tailgates and cargo boxes lack effective illumination solutions, particularly in rearward directions, which can hinder access and visibility during loading and unloading operations, especially in low-light conditions.

Innovation Solution

A vehicle design incorporating a light assembly with a box light and a puddle lamp positioned in the rear portion of the side wall, where the puddle lamp emits light through a light tube or directly when the tailgate is closed, providing illumination to the cargo area and rearward direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a light assembly is added to illuminate the cargo box and rearward area, then visibility and accessibility are improved, but device complexity increases

Engineering Contradiction:
ImprovevisibilityVSAvoidcomplexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines the box light and puddle lamp into a single integrated light assembly mounted on the side wall. This merging of functions reduces the number of separate components, wiring harnesses, and mounting structures needed, thereby improving illumination while minimizing the increase in device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light assembly serves multiple functions simultaneously: the box light illuminates the cargo box interior for loading/unloading operations, while the puddle lamp provides rearward illumination for safety and visibility. This multi-functionality approach achieves comprehensive illumination coverage without requiring separate lighting systems for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If multiple light sources are used to illuminate both cargo box and rearward area, then illumination coverage is improved, but device complexity increases

Engineering Contradiction:
Improveillumination coverageVSAvoidcomplexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The illumination system is segmented into two distinct light sources within a single assembly: a box light directed into the cargo box and a puddle lamp directed rearward. This segmentation allows each light source to be optimized for its specific function while being managed as a unified system, improving coverage without proportionally increasing complexity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances visibility and accessibility of the cargo space by ensuring uniform and directed lighting within the cargo box and rearward areas, reducing shadows and improving safety during loading and unloading, while minimizing electronics and complexity in the tailgate.

Implementation Method 1

A light assembly is positioned in a vehicle rear portion of the at least one side wall. A box light is configured to emit light into the box and a puddle lamp is configured to emit light in a vehicle rearward direction.

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

The tailgate including a light tube and a puddle lamp is configured to emit light in a rearward direction through the light tube when the tailgate is in the closed position.

Methodology Applied
Scientific EffectLight transmission: Optical Fibre

Data Source

PatentUS9815402B1Tailgate and cargo box illumination
Publication Date: 2017.11.14 FORD GLOBAL TECH LLC
  • US9815402B1 patent drawing
  • US9815402B1 patent drawing
  • US9815402B1 patent drawing

AI summary

A vehicle includes a cargo box including at least one side wall. A tailgate is coupled to the box and operable between open and closed positions. A light assembly is positioned in a vehicle rear portion of the at least one side wall. A box light is configured to emit light into the box and a puddle lamp is configured to emit light in a vehicle rearward direction.