Tailgate Light Bar Mounting for Multi-Angle Emergency Visibility

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Solution Overview

Problem

Existing methods for mounting warning or emergency lights on vehicles often result in suboptimal visibility, especially for closely approaching or trailing vehicles, as the lights are frequently positioned too high or low, and there is a need for improved side visibility to ensure compliance with safety standards and facilitate safe road operations.

Innovation Solution

A module for mounting warning or emergency lights on the tailgate and roof of vehicles using existing openings, with a contoured fixture and adhesive end caps to secure the light bar, ensuring optimal visibility by positioning the lights at a vertical midpoint on the tailgate and extending the length of the vehicle, and a rail-based system on the roof for improved side visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If warning or emergency lights are mounted on the roof of a vehicle using existing brake light openings, then the installation is simplified and requires minimal modification, but the visibility is compromised especially to closely approaching or trailing vehicles

Engineering Contradiction:
Improveinstallation simplicityVSAvoidvisibility
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent transitions from traditional roof-mounted or rear-window-mounted emergency lights to a tailgate-mounted configuration. By utilizing the vertical surface of the tailgate, the system creates a new dimensional arrangement that improves visibility to approaching and trailing vehicles while maintaining ease of installation through existing openings.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Instead of mounting emergency lights on the roof or rear window as conventional practice, the patent inverts the mounting location to the tailgate surface. This inversion allows the lights to be positioned at optimal heights and angles for visibility, while still using existing structural openings for installation.

Inventive Principle:
Principle #13The other way round (Inversion)

2Adaptability or versatility

If emergency vehicles are positioned at angles relative to traffic or broadside, then they can block traffic or respond to incidents, but the visibility of rearward or front facing lights is reduced

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidvisibility
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The patent applies local quality by positioning emergency lights at specific locations on the tailgate that optimize visibility from multiple angles. The vertical arrangement of lights on the tailgate surface creates different visibility zones that remain effective whether the vehicle is positioned parallel, angled, or broadside to traffic.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By mounting lights on the vertical tailgate surface rather than the horizontal roof or rear window, the system adds a vertical dimension to light placement. This dimensional change ensures that lights remain visible from approaching, trailing, and side angles, improving adaptability to various vehicle positioning scenarios.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If warning or emergency lights are mounted to allow easy removal and vehicle restoration, then the vehicle can be returned to original condition, but the mounting structure must be non-permanent which may compromise installation stability

Engineering Contradiction:
Improveremoval easeVSAvoidmounting stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent segments the mounting system into separate components: a mounting bracket that attaches to existing tailgate openings, and the emergency light assembly that connects to the bracket. This segmentation allows the light assembly to be easily removed and reinstalled while the bracket remains securely mounted, balancing ease of operation with mounting stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting bracket serves as an intermediary component between the vehicle's existing tailgate structure and the emergency light assembly. This intermediary allows for stable, secure mounting while enabling easy removal and reinstallation of the light assembly without affecting the vehicle's original condition.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for easy installation and removal of warning or emergency lights without modifying the vehicle, enhancing visibility from multiple angles, particularly for emergency vehicles positioned at angles relative to traffic, thereby improving safety and compliance with safety standards.

Implementation Method 1

End caps placed on opposing ends of the contoured fixture also have adhesive to adhere the ends of the contoured fixture to the tailgate panel surface

Methodology Applied
Scientific EffectAdhesive: Adhesive

Data Source

PatentUS11872931B1Tailgate and rooftop mounted warning or emergency lights
Publication Date: 2024.01.16 SCHELLENS THOMAS E
  • US11872931B1 patent drawing
  • US11872931B1 patent drawing
  • US11872931B1 patent drawing

AI summary

A warning and emergency light module removably attached to a tailgate of a vehicle. A contoured fixture having a length and couture to match a panel of the tailgate holds a light bar within a channel. End caps placed on the opposing ends of the assist in holding the light bar ends in the channel and the contoured fixture on the tailgate of the vehicle. In another embodiment, a warning and emergency light module is attached to a roof of a vehicle so that lights forming an array extend longitudinally along the side of the vehicle. Visibility in all directions and functionality of an emergency vehicle is enhanced.