Tailgate Saver Crossbar for Pickup Truck Stake Pockets

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Solution Overview

Problem

Pickup truck owners face challenges when hauling elongated items, as they either risk falling or sliding out when the tailgate is lowered, or the tailgate becomes inaccessible and damaged when left raised, with no efficient method to securely store such items.

Innovation Solution

A tailgate saver system featuring a crossbar with folding supports that fit into stake pockets, a tightening mechanism, and a strap to securely hold elongated items, allowing the tailgate to be opened and closed while preventing items from falling or sliding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the tailgate is lowered to allow elongated items to lay flat, then items can be stored in the bed, but items can easily slide out and/or fall out of the bed

Engineering Contradiction:
Improveease of storing itemsVSAvoidsecurity of items
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces a tailgate saver device as an intermediary component between the elongated items and the tailgate. This device includes a crossbar that rests on the elongated items and a strap that secures the items to the crossbar, preventing them from sliding out or falling out while allowing the tailgate to remain in the raised position.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the tailgate is left in a raised position to prevent items from falling out, then items are secure in the bed, but the tailgate becomes inaccessible and cannot be opened or closed

Engineering Contradiction:
Improvesecurity of itemsVSAvoidaccessibility of tailgate
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The tailgate saver device acts as a mediator that enables the tailgate to be accessed while maintaining item security. The crossbar and strap system secures the elongated items independently of the tailgate position, allowing the tailgate to be opened or closed without compromising the security of the stored items.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If elongated items are rested on the tailgate to keep them secure, then items do not fall out, but the tailgate can be damaged

Engineering Contradiction:
Improvesecurity of itemsVSAvoiddamage to tailgate
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the weight-bearing function from the tailgate by introducing a separate support structure. The crossbar of the tailgate saver device rests on the elongated items and transfers the load away from the tailgate, preventing damage while maintaining item security through the strap system.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If ropes or bungee cords are used to tie down elongated items, then items can be secured, but the method is not quick, easy, or efficient

Engineering Contradiction:
Improvesecurity of itemsVSAvoidtime to secure items
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The tailgate saver device incorporates a self-tightening strap mechanism that automatically secures the elongated items when the device is assembled. The strap system is designed to be easily adjusted and tightened without requiring complex tying operations, making the securing process quick and efficient while maintaining reliable item security.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11007923B2Tailgate saver system and method
Publication Date: 2021.05.18 ESTEY SHAWN MICHAEL
  • US11007923B2 patent drawing
  • US11007923B2 patent drawing
  • US11007923B2 patent drawing

AI summary

Disclosed are various embodiments of a tailgate saver system. In one nonlimiting example embodiment, the tailgate saver includes a crossbar, a pair of supports connected to the crossbar, a tightening mechanism attached to the crossbar, and a strap connected to the tightening mechanism. The crossbar may be configured to extend across a width of a bed of a pickup truck and the pair of supports may be configured to insert into, and be held by, the pickup truck's stake pockets. When the pair of supports are inserted in the stake pockets of the bed of the pickup truck the crossbar prevents elongated objects hauled in the bed of the pickup truck from resting on the tailgate thereby allowing the tailgate to be opened and closed.