Tailgate Spoiler Drawer Structure for Drag Reduction

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Solution Overview

Problem

Pickup trucks experience aerodynamic inefficiencies and reduced fuel economy due to turbulent airflow in the open cargo box, which increases drag.

Innovation Solution

A tailgate spoiler with a pullout drawer is integrated into the tailgate to improve aerodynamics by disrupting airflow and providing additional storage, featuring a triangular cross-sectional area with a pullout drawer housed within.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a tailgate spoiler is added to improve aerodynamics and reduce drag, then fuel economy is improved, but the device complexity and structural complexity increase

Engineering Contradiction:
Improvefuel economyVSAvoidstructural complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines the aerodynamic spoiler function with a storage drawer system into a single integrated assembly. The spoiler structure serves dual purposes: improving airflow over the tailgate and providing a housing for the storage drawer, thereby reducing overall vehicle complexity while maintaining aerodynamic benefits

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The spoiler assembly performs multiple functions simultaneously: it acts as an aerodynamic device to reduce drag, provides structural support for the tailgate, and houses a storage drawer for cargo organization. This multi-functionality eliminates the need for separate components, reducing complexity while achieving multiple objectives

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Quantity of substance

If a pullout drawer is integrated into the spoiler to provide additional storage, then storage capacity is improved, but the device complexity increases

Engineering Contradiction:
Improvestorage capacityVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The storage drawer is nested within the spoiler structure, utilizing the spoiler's internal volume for storage purposes. The drawer slides in and out of the spoiler housing, allowing additional storage capacity without adding external protrusions or separate mounting structures

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The storage drawer mechanism is integrated into the spoiler assembly, combining the aerodynamic component and storage function into a single unit. This integration eliminates the need for separate mounting brackets, fasteners, and structural supports that would be required if the drawer were added as a separate component

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250381916A1Tailgate spoiler storage system
Publication Date: 2025.12.18 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US20250381916A1 patent drawing
  • US20250381916A1 patent drawing
  • US20250381916A1 patent drawing

AI summary

The tailgate spoiler storage system described herein adds storage to a vehicle tailgate spoiler. The tailgate spoiler storage system includes 1) a tailgate pivotally connected to a cargo box of a vehicle and 2) a spoiler extending behind the tailgate. The spoiler includes 1) an upper member supported on a top surface of the tailgate, 2) a vertical member extending from the upper member along a rear surface of the tailgate, and 3) an angled bottom member extending between the vertical member and the upper member. The tailgate spoiler storage system also includes a pullout drawer disposed within, and laterally extendable from, the spoiler.