Tamper-Evident RFID Label with Segmented Adhesive Layers

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Solution Overview

Problem

Existing labels lack effective tamper-evident mechanisms to ensure product authentication and security, as they do not reliably indicate tampering or disable the RFID/NFC tags when removed from a container.

Innovation Solution

The development of labels with a tamper-evident pattern release layer and RFID/NFC tags that utilize a stronger adhesive on the transfer tape than on the label stock, along with removable bridges or lines of weakness, to separate from the label stock upon removal, disabling the tag and indicating tampering visually or by changing frequency responses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a label uses a single adhesive strength, then the manufacturing process is simple, but the label cannot reliably indicate tampering or disable the RFID/NFC tag when removed

Engineering Contradiction:
Improvetamper indication reliabilityVSAvoidadhesive layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The adhesive system is segmented into two distinct layers: a first adhesive layer between the label stock and the container, and a second adhesive layer between the transfer tape and the label stock. Each layer has different adhesive strengths, allowing the label to remain attached during normal use but separate during removal, thereby indicating tampering and disabling the RFID/NFC tag.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different adhesive properties are applied to different parts of the label structure. The first adhesive layer has a specific strength optimized for container attachment, while the second adhesive layer has a different strength optimized for controlled separation during label removal. This local differentiation of adhesive quality enables reliable tamper indication.

Inventive Principle:
Principle #3Local quality

2Strength

If the label uses a stronger adhesive to ensure secure attachment, then the label remains firmly attached to the container, but the label cannot be removed without damaging the container or adhesive residue

Engineering Contradiction:
Improvelabel attachment strengthVSAvoidlabel removal ease
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The adhesive system is divided into two layers with different strength characteristics. The first adhesive layer provides strong attachment to the container, while the second adhesive layer is designed to fail first during removal, allowing the label to be cleanly separated from the container without damaging the container or leaving adhesive residue.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The label structure is pre-configured with a controlled weakness at the interface between the label stock and transfer tape. This preliminary design ensures that during removal, the separation occurs at the predetermined location rather than at the container-adhesive interface, maintaining container integrity and ease of label removal.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If the RFID/NFC tag remains functional after label removal, then the tag can be reused, but product authentication and security are compromised

Engineering Contradiction:
Improvetag reuse capabilityVSAvoidproduct authentication security
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The RFID/NFC tag is extracted from the label stock and transferred to the transfer tape along with the first adhesive layer. When the label is removed from the container, the tag is physically separated from its operational context and disabled, preventing reuse. This extraction ensures that the tag cannot be transferred to another container for fraudulent authentication.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The label structure is designed to preemptively disable the RFID/NFC tag upon removal from the container. The controlled separation at the label stock-transfer tape interface ensures that the tag is removed from its functional configuration, preventing any subsequent authentication attempts and thereby counteracting potential fraud before it can occur.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures secure product authentication by visually indicating tampering and disabling the tag, preventing unauthorized reuse of the label, thereby maintaining product integrity and security.

Implementation Method 1

a pattern release layer that enables indicia, a word and/or a symbol (e.g., the word 'void') to be visible if the label is tampered with

Methodology Applied
Scientific EffectAdhesive release: Adhesive

Implementation Method 2

utilize a stronger adhesive on the transfer tape than on the label stock

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Data Source

PatentUS10249222B2Labels and methods of producing the same
Publication Date: 2019.04.02 R R DONNELLEY & SONS CO
  • US10249222B2 patent drawing
  • US10249222B2 patent drawing
  • US10249222B2 patent drawing

AI summary

Label apparatus having identification tags and tamper evident pattern release layers and methods of producing such labels are disclosed. An example apparatus includes a first substrate, a first pattern of adhesive, a tamper-evident release layer, a second pattern of adhesive, a tag, a third pattern of adhesive, and a second substrate. The first pattern of adhesive includes a first adhesive. The first pattern of adhesive and the tamper-evident release layer are disposed on the first substrate. The second and third patterns of adhesive include a second adhesive. The second pattern of adhesive is disposed on the first substrate and surrounded by the first pattern of adhesive. The tag includes a remaining portion coupled to the first pattern of adhesive and a removable portion coupled to the second pattern of adhesive. The third pattern of adhesive is coupled to the tag, the first pattern of adhesive, and the second substrate.