Tamper Identification Fastener Grain Structure Analysis

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Solution Overview

Problem

Current methods lack effective means to detect tampering with containers or devices, particularly in secure environments like hazardous material transport and storage, where ensuring the integrity and authenticity of sealing is crucial.

Innovation Solution

A system utilizing fasteners with a unique grain structure that alters upon torque application, allowing for tamper identification by comparing reference and verification images of the grain structure, along with specialized tools and authentication methods to confirm tampering attempts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sealing methods are used, then the container can be sealed and transported, but there is no effective means to detect tampering

Engineering Contradiction:
Improvetamper detection capabilityVSAvoidsealing system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies the principle of visual change by utilizing grain structure alterations in the fastener material that are detectable through imaging. The grain structure serves as a visual indicator that changes when torque is applied, enabling tamper detection through image comparison without requiring complex electronic sensors or indicators.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The fastener material itself serves the dual function of both securing the container and providing tamper detection. The grain structure of the fastener material inherently records the application of torque, eliminating the need for separate detection mechanisms and reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

2Reliability

If the grain structure is used for tamper identification, then tampering can be detected, but the system requires comparison of reference and verification images

Engineering Contradiction:
Improvetamper identification accuracyVSAvoidgrain structure analysis complexity
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent creates a reference copy of the grain structure image during legitimate installation and stores it for later comparison. This copying approach enables automated tamper detection by comparing the stored reference image with a verification image taken at a later time, simplifying the detection process while maintaining high accuracy.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The reference image is captured and stored in advance during the legitimate installation process, before any potential tampering occurs. This preliminary action establishes a baseline for comparison, enabling quick and accurate tamper detection without requiring complex real-time analysis during security inspections.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If fasteners are designed with tamper identification surfaces, then authentication is provided, but specialized tools are required to apply sufficient torque

Engineering Contradiction:
Improvefastener authenticationVSAvoidfastener installation complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces a specialized installation tool as an intermediary that applies the necessary torque to properly install the fastener and activate the grain structure change. This tool mediates between the installer and the fastener, ensuring consistent and sufficient torque application while providing a controlled method for authentication.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The fastener is designed to undergo a physical parameter change in its grain structure when subjected to sufficient torque during installation. This parameter change serves as an authentication mechanism, where the material's microstructure is permanently altered in a detectable way, providing reliable verification of proper installation without complicating the overall operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable detection of tampering attempts by analyzing changes in the grain structure, ensuring the integrity of sealed containers and devices, and providing authentication to prevent false conclusions.

Implementation Method 1

The fastener has a unique grain structure that is altered if the fastener is removed or otherwise exposed to sufficient torque

Methodology Applied
Scientific EffectGrain structure alteration: Deformation

Data Source

PatentUS9754469B2System for tamper identification
Publication Date: 2017.09.05 BATTELLE SAVANNAH RIVER ALLIANCE LLC
  • US9754469B2 patent drawing
  • US9754469B2 patent drawing
  • US9754469B2 patent drawing

AI summary

A system for tamper identification. A fastener has a tamper identification surface with a unique grain structure that is altered if the fastener is removed or otherwise exposed to sufficient torque. After a period of time such as e.g., shipment and/or storage of the sealed container, a determination of whether tampering has occurred can be undertaken by examining the grain structure to determine if it has changed since the fastener was used to seal the container or secure the device.