Tamping assembly

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Solution Overview

Problem

Existing espresso coffee machine tamping assemblies often suffer from damage to the filter cup and auger due to engagement issues, and inadequate tamping of coffee grounds when the auger's travel distance exceeds the filter cup depth.

Innovation Solution

A coffee compacting assembly with an auger that rotates angularly and longitudinally, featuring an auger positioning device allowing for movement between a start position and a raised position above the filter cup floor, minimizing contact and using a motor-driven shaft system with a cam member or threaded shaft for precise positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the auger is extended to reach the bottom of the filter cup, then adequate engagement with coffee grounds is achieved, but damage to the filter cup and auger occurs due to contact with the filter cup floor

Engineering Contradiction:
Improveadequate engagement with coffee groundsVSAvoiddamage to filter cup and auger
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The auger is made dynamically adjustable in position through the auger positioning device, allowing it to move between a retracted position (avoiding contact with filter cup floor) and an extended position (achieving adequate engagement with coffee grounds). This dynamic adjustment resolves the contradiction by enabling the system to optimize auger position based on operational requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The auger positioning device performs preliminary positioning of the auger before the tamping operation begins. By pre-positioning the auger at the correct starting location above the filter cup floor, the system prevents harmful contact while ensuring adequate engagement with coffee grounds during the tamping process.

Inventive Principle:
Principle #10Preliminary action

2Length of moving object

If the auger travel distance exceeds the filter cup depth, then the auger can engage coffee grounds adequately, but the auger contacts the filter cup floor causing damage

Engineering Contradiction:
Improveauger travel distanceVSAvoidcontact with filter cup floor
Core Design Contradiction:
Length of moving objectVSObject-affected harmful factors

Solution Approach 1:

The auger positioning device enables dynamic adjustment of the auger's starting position, allowing the full travel distance of the auger to be utilized effectively. By adjusting the starting position, the system ensures the auger reaches adequate depth for coffee grounds engagement without the extended travel causing contact with the filter cup floor.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the positional parameter of the auger through the auger positioning device, adjusting the starting position to optimize the relationship between auger travel distance and filter cup depth. This parameter adjustment prevents harmful contact while maintaining adequate engagement capability.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the auger is positioned higher to avoid contact with the filter cup floor, then damage is prevented, but inadequate tamping occurs due to insufficient engagement with coffee grounds

Engineering Contradiction:
Improvedamage preventionVSAvoidtamping effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The auger positioning device enables dynamic positioning that allows the auger to start at a higher position (preventing damage) while still achieving sufficient engagement with coffee grounds during operation. The system optimizes both damage prevention and tamping effectiveness through adjustable positioning.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The auger positioning device performs preliminary positioning to establish the optimal starting position before tamping begins. This pre-positioning ensures the auger is high enough to avoid contact with the filter cup floor (preventing damage) while low enough to engage coffee grounds adequately (ensuring effective tamping).

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents damage to the filter cup and auger while ensuring effective tamping of coffee grounds by allowing the auger to operate above the filter cup floor, maintaining optimal contact for efficient coffee compaction.

Implementation Method 1

a motor coupled to the auger to rotate the auger about said axis

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Implementation Method 2

a threaded shaft rotatably driven by the positioning motor, with the threaded shaft rotated to cause movement of the second shaft and therefore the auger

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 3

the auger positioning device includes a cam member, moved angularly to provide for adjustment of the start position of the auger

Methodology Applied
Scientific EffectCam mechanism: Cam

Data Source

PatentUS20230000280A1Tamping assembly
Publication Date: 2023.01.05 BREVILLE HLDG PTY LTD
  • US20230000280A1 patent drawing
  • US20230000280A1 patent drawing
  • US20230000280A1 patent drawing

AI summary

A coffee compacting assembly (22) that receives ground coffee to compact the coffee in a filter cup (25) having a floor (39), the coffee compacting assembly (22) including: an auger (33) having an axis (30) about which the auger (33) is rotated to compact the ground coffee in the filter cup (25), with the auger (33) extending angularly and longitudinally relative to said axis (30); a motor (51) coupled to the auger (33) to rotate the auger (33) about said axis (30); and an auger positioning device (40) engaged with the auger (33) to provide for movement of the auger (33) between a start position and a raised position above the start position, with the start position being predetermined so that the auger (33) is located at a predetermined location within the filter cup (25).