TAMR Write Head Waveguide Blocker for Optical Radiation Suppression

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Solution Overview

Problem

The reliability of thermally assisted magnetic recording (TAMR) heads is compromised due to excessive heating of the head by the magnetic recording medium, leading to performance degradation and reduced lifespan, as existing solutions fail to effectively suppress residual optical radiation within the waveguide that heats the dielectric regions and head structures.

Innovation Solution

A waveguide blocker is introduced to suppress optical electromagnetic radiation, preventing it from converting to plasmon near-field energy and thereby reducing unnecessary heating of the recording medium and dielectric regions, while also protecting the near-field plasmon generator and improving dimensional tolerances and thermal spot confinement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a waveguide is used to propagate optical energy to heat the recording medium, then thermal activation for high-density recording is achieved, but residual optical radiation heats dielectric regions and head structures causing reliability degradation

Engineering Contradiction:
Improverecording densityVSAvoidhead reliability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent extracts and removes the harmful residual optical radiation from the waveguide using a blocker structure. The blocker is positioned within the waveguide to absorb or reflect the remaining optical energy before it can reach and heat the dielectric regions and head structures, thereby eliminating the reliability issue while maintaining the beneficial thermal activation function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The blocker acts as an intermediary element between the waveguide and the dielectric regions/head structures. It intercepts the residual optical radiation and prevents it from reaching the sensitive components, serving as a protective mediator that resolves the contradiction between achieving high recording density and maintaining head reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If optical radiation is allowed to propagate through the waveguide without blocking, then thermal activation is maintained, but unnecessary heating of dielectric regions occurs reducing head lifespan

Engineering Contradiction:
Improverecording medium temperatureVSAvoidhead lifespan
Core Design Contradiction:
TemperatureVSDuration of action of stationary object

Solution Approach 1:

The patent converts the harmful residual optical radiation into a beneficial element by using it to heat the blocker itself, which then conducts heat to the recording medium through controlled thermal contact. This transforms the potentially harmful radiation into a controlled heating mechanism that extends head lifespan while maintaining thermal activation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If the waveguide structure is simplified without a blocker, then device complexity is reduced, but dimensional tolerances deteriorate and thermal spot confinement is poor

Engineering Contradiction:
Improvewaveguide structure complexityVSAvoiddimensional tolerances
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The blocker is designed with specific local properties - it is positioned only in the critical region where residual optical radiation needs to be blocked, and its dimensions are optimized for that specific location. This local intervention maintains overall structural simplicity while achieving the required dimensional tolerances and thermal spot confinement only where necessary.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The waveguide blocker effectively reduces head temperature, enhances the rise time of the write element, increases the lifetime of TAMR heads, and minimizes damage to the medium and head overcoat, leading to improved recording performance and reliability.

Implementation Method 1

Light from such a light-emitting device is introduced into an optical waveguide configured to propagate the light

Methodology Applied
Scientific EffectOptical electromagnetic radiation propagation: Waveguide (optics)

Implementation Method 2

The waveguide propagated electromagnetic radiation is transferred, by coupling, to a plasmon generator adjacent to the waveguide at the distal end of the waveguide, where it excites plasmon modes. The light focused by the waveguide at the plasmon generator is emitted, as plasmon near-field energy, and heats the surface of recording media.

Methodology Applied
Scientific EffectPlasmon near-field energy conversion:

Implementation Method 3

A waveguide blocker is introduced to suppress optical electromagnetic radiation, preventing it from converting to plasmon near-field energy and thereby reducing unnecessary heating of the recording medium and dielectric regions

Methodology Applied
Scientific EffectOptical radiation suppression: Absorption (EM radiation)

Implementation Method 4

The heat then effectively lowers the medium's coercivity at the same position where the magnetic writing field is applied, so as to enable writing as though it were on a medium with lowered coercivity

Methodology Applied
Scientific EffectThermal activation: Heating

Data Source

PatentUS10152991B2Method for manufacturing thermally-assisted magnetic recording head with waveguide blocker
Publication Date: 2018.12.11 HEADWAY TECHNOLOGIES INC
  • US10152991B2 patent drawing
  • US10152991B2 patent drawing
  • US10152991B2 patent drawing

AI summary

A method for manufacturing a TAMR (thermal assisted magnetic recording) write head. The write head has a metal blocker formed against a distal end of a waveguide. The waveguide focuses optical radiation on an adjacent plasmon generator where it excites plasmon modes that heat the recording medium. Although the plasmon generator typically heats the recording medium using the plasmon near field to supply the required Joule heating, an unblocked waveguide would also send optical radiation to the medium and surrounding structures producing unwanted heating and device unreliability. The role of the blocker is to block the unwanted optical radiation and, thereby, to limit the heating to that supplied by the plasmon near field.