Perovskite-Silicon Tandem Cell Composite Interface for Layer Adhesion

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Solution Overview

Problem

The adhesion between the perovskite-based active layer and the overlying conductive or semiconductor layer in tandem photovoltaic devices is weak due to the use of apolar solvents, leading to mechanical instability and degradation issues, particularly when forming the upper conductive or semiconductor layer in NIP or PIN structures.

Innovation Solution

A composite layer combining perovskite material and P-type or N-type material is integrated at the surface of the lower semiconductor layer, with a gradient of perovskite material mass ratio decreasing towards the opposite face, forming an interpenetrating structure to enhance adhesion and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If solvent-based deposition process is used to form upper conductive or semiconductor layer on perovskite surface, then the perovskite layer can be deposited, but the adhesion between perovskite and upper layer becomes weak leading to mechanical instability

Engineering Contradiction:
Improvedeposition processVSAvoidmechanical stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the chemical parameters of the deposition solution by selecting specific solvents (dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate) that are compatible with perovskite. This parameter change allows the upper conductive or semiconductor layer to be deposited while maintaining strong adhesion to the perovskite layer, resolving the mechanical instability issue.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite interface between the perovskite layer and the upper conductive or semiconductor layer by using a specially formulated solution that contains both perovskite precursors and the conductive/semiconductor material precursors. This composite approach ensures strong interfacial adhesion while maintaining the functional properties of both materials.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If apolar solvent is used to form upper conductive or semiconductor layer, then perovskite degradation is prevented, but adhesion between layers becomes particularly weak

Engineering Contradiction:
Improveperovskite degradationVSAvoidadhesion strength
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent changes the polarity parameter of the solvent from apolar to a specific intermediate polarity range by selecting carbonates (dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate). This parameter change allows the solvent to prevent perovskite degradation while simultaneously providing sufficient adhesion between layers, resolving the contradiction between protection and bonding.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different local qualities to different regions of the solution: the carbonate solvent provides a protective environment for perovskite (preventing degradation), while the specific chemical composition of the solution ensures strong local adhesion at the interface between perovskite and the upper conductive or semiconductor layer.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite layer improves mechanical stability and reduces optical losses, maintaining photovoltaic conversion efficiency comparable to separate layer structures while simplifying the manufacturing process.

Implementation Method 1

The active layer is a layer intended to absorb photons. It enables the creation of free charge carriers (holes and electrons).

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

subjecting the whole to a heat treatment conducive to the elimination of the solvents and the crystallisation of the perovskite material

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 3

subjecting the whole to a heat treatment conducive to the elimination of the solvents

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS12615849B2Tandem photovoltaic device combining a silicon-based sub-cell and a perovskite-based sub-cell comprising a P- or N-type material/perovskite composite layer
Publication Date: 2026.04.28 3SUN SRL
  • US12615849B2 patent drawing
  • US12615849B2 patent drawing
  • US12615849B2 patent drawing

AI summary

Tandem photovoltaic device combining a silicon-based sub-cell and a perovskite-based sub-cell comprising a P- or N-type material/perovskite composite layer including: A/a silicon-based sub-cell A; and B/a perovskite-based sub-cell B, comprising at least: —a conductive or semiconductor layer of the N type in the case of a NIP structure, or of the P type in the case of a PIN structure, and—a composite layer, superimposed over the lower conductive or semiconductor layer, comprising at least one perovskite material and at least one material of the P type in the case of a NIP structure or of the N type material in the case of a PIN structure.