Tangential Restraints Convert Radial Loads to Membrane Tension

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Solution Overview

Problem

Aircraft fan cowls deflect under load, leading to increased drag and fuel consumption, and conventional solutions like increasing material thickness or adding ribbing structures result in weight gain and decreased efficiency.

Innovation Solution

The implementation of tangential restraints that convert radial loads into membrane tension by contacting the fixed nacelle portion, reducing deflection and stiffening the fan cowl, while allowing for lighter construction and improved efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If fan cowl material thickness is increased to reduce deflection, then structural strength is improved, but aircraft weight increases

Engineering Contradiction:
Improvefan cowl structural strengthVSAvoidfan cowl weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent changes the structural parameter from material thickness to geometric configuration by introducing a tangential restraint system. This restraint system converts radial loads into membrane tension through geometric arrangement, allowing thin material to achieve the same structural strength as thick material would provide alone.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structural system combining the fan cowl shell with the tangential restraint mechanism. This composite action allows the thin cowl and restraint system together to provide equivalent strength to a thick cowl, reducing overall weight while maintaining structural integrity.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If additional ribbing structure is added to reduce deflection, then structural stiffness is improved, but device complexity increases

Engineering Contradiction:
Improvefan cowl stiffnessVSAvoidfan cowl structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent changes the approach from adding internal reinforcement elements (ribs) to applying external geometric constraints (tangential restraints). This transforms the stiffness problem from one solved by material distribution to one solved by geometric configuration, reducing structural complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces tangential restraint elements as intermediary components that mediate between the applied radial loads and the fan cowl structure. These restraints convert the loading mode rather than directly reinforcing the cowl, simplifying the overall structure compared to adding multiple ribs.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If fan cowl deflection is reduced through conventional methods, then aerodynamic performance is improved, but fuel consumption increases due to weight gain

Engineering Contradiction:
Improveaerodynamic dragVSAvoidfuel consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent changes the weight parameter by using geometric constraints instead of additional material. This parameter change reduces the mass of the fan cowl assembly while maintaining the aerodynamic performance needed to minimize drag, thereby reducing fuel consumption.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite restraint system provides the necessary structural performance to reduce deflection and drag without the weight penalty of conventional reinforcement, directly addressing the fuel consumption issue through weight reduction.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tangential restraints effectively reduce fan cowl deflection, enabling the use of thinner materials, which decreases weight and fuel consumption while maintaining structural integrity and efficiency.

Implementation Method 1

a tangential restraint configured to convert at least a portion of a radial load received by the fan cowl to membrane tension by contacting a portion of the fixed nacelle portion

Methodology Applied
Scientific EffectLoad conversion to membrane tension: Tension

Implementation Method 2

a tangential restraint configured to transfer load to the fixed nacelle portion when the fan cowl latch and the nacelle latch are coupled together

Methodology Applied
Scientific EffectLoad transfer: Force

Data Source

PatentUS11473527B2Nacelle with tangential restraint
Publication Date: 2022.10.18 THE BOEING CO
  • US11473527B2 patent drawing
  • US11473527B2 patent drawing
  • US11473527B2 patent drawing

AI summary

Systems and methods are provided for an aircraft propulsor with a fan cowl with one or more tangential restraints. The tangential restraints may be configured to enter respective tangential receiving portions of a fixed portion of the aircraft propulsor. The fan cowl may receive a load that may include a bending load. The tangential restraints may be configured to convert the bending load to membrane tension and thus decrease deflection of the fan cowl. The fan cowl may be a translating sleeve used for a reverse thrust.