Tank Access Chamber Remote Sensor Maintenance Without Entry

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current tank access chambers require physical entry for inspection and maintenance, posing safety risks and compatibility issues due to varying equipment from different manufacturers, which can impair functionality and working life.

Innovation Solution

A tank access chamber system with a remotely monitored sump and sensor that allows for automatic and remote operation, enabling inspection and maintenance without physical entry, using a liquid sensor with a magnetic retainer and extraction tool for sensor retrieval, and incorporating dual-wall storage tanks and redundant systems for leak prevention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If physical entry into the tank access chamber is required for inspection and maintenance, then direct access to equipment is achieved, but safety risks increase and operational efficiency decreases

Engineering Contradiction:
ImproveAccess to equipment for maintenanceVSAvoidSafety of personnel
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces manual mechanical inspection with automated electronic monitoring systems including level sensors, temperature sensors, and communication devices that can detect and report equipment status without personnel entering the chamber

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary control system that mediates between the equipment in the tank access chamber and external operators, allowing monitoring and control through sensors and communication devices rather than direct human access

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If equipment from various manufacturers is used in the tank access chamber, then system versatility is improved, but compatibility issues arise that can impair function

Engineering Contradiction:
ImproveEquipment compatibilityVSAvoidSystem function
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent employs universal communication protocols and standardized sensor interfaces that allow equipment from different manufacturers to work together seamlessly, with the control system capable of communicating with various types of sensors and actuators through common communication standards

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Extent of automation

If remote monitoring and testing capabilities are added to the sensor system, then maintenance without physical entry is enabled, but device complexity increases

Engineering Contradiction:
ImproveRemote monitoring capabilityVSAvoidSensor system complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent combines multiple functions including level sensing, temperature monitoring, and remote communication into an integrated sensor assembly, reducing overall system complexity while enabling comprehensive remote monitoring capabilities

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates regular and unplanned maintenance without personnel entry, ensuring long-term system performance, preventing leaks, and ensuring user and personnel safety by providing built-in protection and compatibility across interconnected components.

Implementation Method 1

a sensor having a distal end disposed within the sump, the sensor providing a liquid presence indication responsive to a liquid in the sump being at least at a threshold liquid level

Methodology Applied
Scientific EffectLiquid level detection:

Implementation Method 2

sensor having a distal end disposed within the sump

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS11761810B2Tank maintenance access chamber
Publication Date: 2023.09.19 FRANKLIN FUELING SYST INC
  • US11761810B2 patent drawing
  • US11761810B2 patent drawing
  • US11761810B2 patent drawing

AI summary

A fuel storage system has a tank access chamber with improved monitoring, servicing and maintenance capabilities. In particular, the chamber includes a sump monitored by a liquid sensor whose proper function can be automatically checked remotely, e.g., via an electronic controller or remote manual operation. In cases where such a check indicates a need for physical inspection of the sump sensor, the present system provides for sensor removal and installation by service personnel from a location outside the tank access chamber. Thus, the present system facilitates regular inspection and routine or unplanned maintenance without the need for a person to physically enter the tank access chamber.