Tank Vehicle Compartment Tamper Detection via Multi-Sensor Segmentation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current tampering detection systems in tank vehicles are inadequate as they primarily focus on filling/discharge valves and fail to detect tampering through other openings, leading to unreliable and inefficient product security during transportation.

Innovation Solution

A method utilizing three sensor elements to monitor the bottom valve, product filling/discharge valve, and product presence/absence within the compartment, allowing for comprehensive state control and tampering detection, including electronic sealing and unsealing mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sensor elements are arranged only on the dust cover to detect filling/discharge valve tampering, then the device complexity is reduced, but the reliability of tamper detection is insufficient because tampering through other openings cannot be detected

Engineering Contradiction:
Improvetamper detection reliabilityVSAvoidsensor arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection system is segmented into multiple independent sensor elements, each monitoring a specific access point (dust cover, manhole cover, guide tube cap). This segmentation allows comprehensive coverage of all potential tampering routes while keeping each sensor element simple and focused on a single detection function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit serves multiple functions: it receives signals from all sensor elements, determines compartment loading states, generates electronic seals, and detects tampering events. This multi-functionality consolidates the system architecture, improving reliability without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If electronic sealing is implemented to prevent tampering, then product security is improved, but the system becomes vulnerable if time allows and sufficient knowledge is available to bypass the system

Engineering Contradiction:
Improveproduct securityVSAvoidtime for tampering attempts
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Electronic sealing is applied preliminarily at the loading center before the compartment is sealed and transported. The control unit generates an electronic seal that locks the compartment state, preventing any modifications during transit. This preliminary action ensures product security is established before potential tampering opportunities arise.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The sensor elements continuously monitor the compartment state and provide feedback to the control unit. If any sensor detects a state change (such as opening of a cover or valve), the control unit receives this feedback and can immediately detect the tampering event, creating a real-time monitoring system that responds to attempted breaches.

Inventive Principle:
Principle #23Feedback

3Reliability

If multiple sensor elements are used to monitor all openings, then tamper detection capability is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvecomprehensive tamper detectionVSAvoidnumber of sensor elements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Each sensor element is positioned at a specific local location (dust cover, manhole cover, guide tube cap) to detect tampering at that particular point. This local quality approach ensures that each sensor is optimized for its specific monitoring location, providing comprehensive detection coverage while maintaining simple, focused sensor designs that reduce overall complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP2884437B1Method, control unit and computer program product for controlling a product loading state of at least one compartment in a tank vehicle
Publication Date: 2021.02.17 REPSOL SA
  • EP2884437B1 patent drawingFigure 1~2

AI summary

Method for controlling a product loading state of a compartment (4a, 4b, 4c, 4d, 4e) in a tank vehicle (1), the compartment comprising a bottom valve (5) and a product filling/discharge valve (6). The method comprises receiving a signal generated by a first sensor element (10) adapted to detect the opening/closing of the bottom valve and to generate a control signal indicative of its state; receiving a signal generated by a second sensor element (11) adapted to detect the opening/closing of the product filling/discharge valve and to generate a control signal indicative of its state; receiving a signal generated by a third sensor element (12) adapted to detect the presence/absence of product in the compartment and to generate a control signal indicative of the presence/absence of product; setting the loading state of the compartment from the control signals received.