Tank-Less Ozonation System for On-Demand High-ORP Water Production

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Solution Overview

Problem

Existing ozonation systems face challenges in providing ozonated water on demand without the need for recirculating systems and holding tanks, as they require energy, can be corrosive, and result in fluctuations in ozone levels, and have delays before usable ozonated water is available.

Innovation Solution

A tank-less ozonation system that uses a liquid inlet and outlet with a gas-liquid mixer and separator to rapidly ozonate water, achieving an oxidation-reduction potential of at least 450 mV with a fluid residence time of less than 5 minutes, allowing for on-demand dispensing of ozonated liquid without the need for recirculation or holding tanks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a continuously recirculating ozonation system is used, then ozonated water can be produced on demand, but energy consumption increases and the system becomes more complex

Engineering Contradiction:
Improveon-demand ozonated water productionVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system pre-ozonates water in a holding tank before demand occurs, storing ozonated water ready for immediate dispensing. This eliminates the need for continuous recirculation and energy-consuming real-time ozonation when water is needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention extracts the ozonation process from the dispensing system by using a separate holding tank that is pre-filled with ozonated water. This separates the ozonation function from the on-demand dispensing function, allowing the dispenser to operate without continuous energy input.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If a holding tank is used to store ozonated water, then on-demand dispensing is enabled, but the system requires more space and additional components

Engineering Contradiction:
Improveon-demand dispensing capabilityVSAvoidsystem volume
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The holding tank serves multiple functions: it stores ozonated water for on-demand dispensing, acts as a reaction chamber for the ozonation process, and provides a reservoir that can be refilled. This multi-functionality reduces the need for separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If recirculation is implemented to maintain ozone levels, then ozone concentration stability improves, but device complexity increases

Engineering Contradiction:
Improveozone concentration stabilityVSAvoidsystem complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system uses a simple, disposable-like approach where the holding tank is refilled with fresh ozonated water when needed rather than maintaining a complex recirculation system. This simplifies the device while maintaining adequate ozone levels through periodic refilling.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently produces ozonated water with high oxidation-reduction potential on demand, reducing energy consumption and ozone level fluctuations, and eliminating the need for holding tanks, while ensuring continuous availability of ozonated liquid.

Implementation Method 1

a desiccant material to remove moisture from atmospheric air

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a gas-liquid mixer and separator to rapidly ozonate water, achieving an oxidation-reduction potential of at least 450 mV with a fluid residence time of less than 5 minutes

Methodology Applied
Scientific EffectMass transfer: Absorption (physical)

Data Source

PatentEP3348324B1Cartridge and method for removing moisture from atmospheric air
Publication Date: 2020.02.05 TERSANO INC
  • EP3348324B1 patent drawingFigure 1
  • EP3348324B1 patent drawingFigure 2
  • EP3348324B1 patent drawingFigure 3

AI summary

A system is described herein which provides an ozonated liquid. The system comprises a liquid inlet arranged to continuously accept a liquid into the system at a desired flow rate; a liquid outlet to dispense ozonated liquid out of the system, the ozonated liquid having an oxidation-reduction potential of at least 450 mV due solely to ozone dissolved in the liquid, the liquid outlet being in fluid communication with the liquid inlet and arranged to dispense the ozonated liquid out of the system at the desired flow rate. The system has a tank-less ozonation flow path between the liquid inlet and the liquid outlet, the flow path adapted to ozonate the accepted liquid, producing the ozonated liquid to be dispensed out of the system. The accepted liquid has a fluid residence time in the ozonation flow path of less than 5 minutes prior to being dispensed as the ozonated liquid.