Tank Vent Membrane Drainage for Water-Blocked Ventilation

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Solution Overview

Problem

Existing vehicle liquid tank ventilation devices fail to effectively manage pressure changes, protect against contamination, and prevent water ingress during ford crossings, as they can become obstructed by standing water, leading to reduced functionality.

Innovation Solution

A ventilation device with a membrane impermeable to liquids but permeable to vapors, featuring drainage pipes to remove water by gravity and a compact design that includes a labyrinthine structure to prevent foreign object intrusion, made from materials like polytetrafluoroethylene (PTFE) that are oleophobic and hydrophobic, ensuring functionality under various conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a membrane impermeable to liquid is used for ventilation, then the tank is protected from water ingress during ford crossings, but water accumulates on the membrane and obstructs ventilation

Engineering Contradiction:
Improveprotection from water ingressVSAvoidventilation function
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention extracts the harmful element (water) from the system by providing a dedicated drainage path that removes water accumulated on the membrane surface, preventing it from obstructing the ventilation function while maintaining the membrane's water ingress protection capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces an intermediary drainage structure (drainage channel and outlet) between the membrane surface and the external environment, which mediates the conflict by providing a separate pathway for water removal that does not interfere with the membrane's primary ventilation function

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the ventilation device is made compact, then space is saved in the vehicle, but the drainage path for water removal becomes limited

Engineering Contradiction:
Improvedevice sizeVSAvoidwater discharge capability
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The invention resolves the space constraint by changing the dimensional arrangement of the drainage path - using a downward-sloping three-dimensional configuration that utilizes vertical gravity-driven flow rather than requiring extended horizontal space, thus achieving effective water drainage within a compact device volume

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the membrane is made from hydrophobic material, then water resistance is improved, but the membrane becomes sensitive to freezing and thawing cycles

Engineering Contradiction:
Improvewater resistanceVSAvoidmembrane durability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention provides beforehand cushioning against the harmful effects of freezing and thawing by ensuring complete water removal through the drainage system before freezing can occur, and by using flexible materials that can accommodate thermal expansion and contraction without damage

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures reliable ventilation, protects against contamination, withstands freezing and thawing, and maintains functionality during ford crossings by preventing water accumulation on the membrane, while being compact and resistant to moisture and foreign objects.

Implementation Method 1

a membrane impermeable to a predetermined liquid and permeable to a vapor likely to be produced by this liquid

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

The membrane can be made from any material whose properties allow it to be impermeable to a predetermined liquid and permeable to a vapor that may be produced by this liquid. Preferably, the membrane is made from polytetrafluoroethylene (PTFE). Advantageously, the membrane is oleophobic, hydrophobic and permeable to air.

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Implementation Method 3

the or each pipe having an end contiguous with the membrane, the rest of the or each pipe extending at an altitude lower than this end when a main axis of the device is vertical. Thus, when water has managed to reach the membrane, in particular in case of ford crossing, the or each pipe immediately ensures the discharge thereof by gravity.

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11945297B2Ventilation device equipped with a membrane for a vehicle liquid tank
Publication Date: 2024.04.02 PLASTIC OMNIUM ADVANCED INNOVATION & RES SA
  • US11945297B2 patent drawing
  • US11945297B2 patent drawing
  • US11945297B2 patent drawing

AI summary

The ventilation device (4) for a vehicle liquid tank, comprises: a membrane (20) impermeable to a predetermined liquid and permeable to a vapor likely to be produced by this liquid, and at least one pipe (52) suitable for discharging liquid found on the membrane from the device. The or each pipe has an end contiguous with the membrane, the rest of the or each pipe extending at an altitude lower than this end when a main axis of the device is vertical.