One-Handed Tank Wall Anchor for Fall Arrest

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Solution Overview

Problem

In the ship-building industry, workers face challenges when operating inside large tanks due to limited anchoring points, leading to fall hazards, and existing anchoring solutions are cumbersome, requiring two hands for installation and potentially causing damage to the tank walls or coatings.

Innovation Solution

A vertical lifeline anchor designed to fit and lock into half-moon apertures in tank walls, allowing one-handed installation and secure attachment without additional steps, featuring a main anchor body with hook members that create a slot for wall engagement, preventing removal even under uplift forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a clamp is used to secure a lifeline from an overhead cross beam or bulkhead, then fall protection is provided, but the installation requires two hands and is cumbersome

Engineering Contradiction:
Improvefall protectionVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The anchor device is segmented into distinct functional components: a body portion with a latch mechanism, a hook member for engagement, and a wall engagement surface. This segmentation allows the device to be operated with one hand while maintaining secure fall protection capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The anchor device incorporates a self-latching mechanism where the latch automatically engages with the hook member upon insertion, providing secure fall protection without requiring continuous manual operation. The device serves itself by automatically securing once installed.

Inventive Principle:
Principle #25Self-service

2Reliability

If existing anchoring solutions are used in large tanks, then fall hazards are addressed, but the tank wall or coating may be damaged

Engineering Contradiction:
Improvefall hazard preventionVSAvoidwall or coating damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The anchor device acts as an intermediary between the lifeline system and the tank wall, distributing loads through its wall engagement surface and hook member configuration. This intermediary role prevents direct damage to the wall or coating while maintaining fall protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The anchor device changes the physical parameters of the anchoring system by providing a distributed contact interface with the wall rather than concentrated point loads. This parameter change reduces stress concentration and prevents damage to the tank wall or coating.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If anchoring points are limited in large tanks, then worker movement is restricted, but re-anchoring is required for safe transit

Engineering Contradiction:
Improvesafe transitVSAvoidre-anchoring requirement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The anchor device is designed with universal applicability to various tank wall configurations and aperture types. Its multi-functional design allows it to be installed in different locations and orientations, reducing the need for specialized anchoring solutions at each position and simplifying re-anchoring operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11697038B2Method and device for securing a vertical line
Publication Date: 2023.07.11 HUNTINGTON INGALLS INC
  • US11697038B2 patent drawing
  • US11697038B2 patent drawing
  • US11697038B2 patent drawing

AI summary

An anchor is provided for securing a strand from a wall aperture having a maximum height dimension and a maximum width dimension greater than the maximum height dimension. The anchor has an anchor body member having a first wall engagement surface on a lateral side there-of and a strand-securing aperture. A first hook member is attached to the anchor body member, extends laterally therefrom, and has a second wall engagement surface that intersects and is perpendicular to the first wall engagement surface. A second hook member attached to the first hook member has a longitudinal hook length and a third wall engagement surface parallel to, spaced apart from and opposing the first wall engagement surface. The first and third engagement surfaces define a slot with a width greater than the wall thickness. The longitudinal hook length is less than the maximum aperture width and greater than the maximum aperture height.