On-Load Tap Changer Cleaning via Friction Signal

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Solution Overview

Problem

Existing methods for cleaning on-load tap changers in control transformers often lead to undesirable voltage fluctuations and shorten the service life of changeover switches due to frequent oxidation and increased contact resistance, especially when infrequently used.

Innovation Solution

A method that generates a cleaning signal based on predetermined voltage ranges and cleaning parameters, allowing the moving contact to be moved relative to the fixed contact by friction or tangentially to clean them without necessarily actuating the tap changer, thus extending the service life and avoiding voltage fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the changeover switch is frequently actuated to clean contacts, then contact cleanliness is improved, but service life of the changeover switch is shortened

Engineering Contradiction:
Improvecontact cleanlinessVSAvoidservice life of changeover switch
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The cleaning action is performed preliminarily before the actual switching operation. The method checks cleaning parameters (such as contact resistance or time since last cleaning) and only actuates the changeover switch for cleaning when necessary, rather than performing frequent routine cleaning. This preliminary check approach reduces unnecessary switching operations while maintaining contact cleanliness.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses its own switching operation to clean its contacts - the changeover switch cleans itself during normal operation. By monitoring cleaning parameters and triggering cleaning only when needed, the system performs self-maintenance without external intervention, reducing the frequency of deliberate cleaning cycles and extending service life.

Inventive Principle:
Principle #25Self-service

2Reliability

If the on-load tap changer is actuated for cleaning, then contact oxidation is reduced, but voltage fluctuations occur

Engineering Contradiction:
Improvecontact conditionVSAvoidvoltage fluctuations
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system continuously monitors cleaning parameters such as contact resistance and determines whether cleaning is needed based on measured values. This feedback mechanism allows the system to distinguish between contacts that need cleaning and those that don't, avoiding unnecessary switching operations that would cause voltage fluctuations. The feedback loop ensures cleaning is performed only when contact conditions deteriorate below acceptable thresholds.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention changes the operational parameters by introducing cleaning parameter thresholds and conditional logic. Instead of fixed scheduling or continuous switching, the system adjusts its behavior based on measured parameters (contact resistance, time since last cleaning), performing cleaning only when parameters indicate degradation. This parameter-based control reduces unnecessary operations and associated voltage fluctuations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively cleans the on-load tap changer contacts while maintaining the transformer in operation, reducing wear and tear and preventing voltage fluctuations, thereby extending the service life of the changeover switch and maintaining stable voltage levels.

Implementation Method 1

the moving contact is moved relative to the fixed contact by friction and/or tangentially and/or with constant contact

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3234971B1Method for cleaning an on-load tap changer, and on-load tap changer
Publication Date: 2020.01.08 MASCHFAB REINHAUSEN GMBH
  • EP3234971B1 patent drawingFigure 1~2
  • EP3234971B1 patent drawingFigure 3
  • EP3234971B1 patent drawingFigure 4

AI summary

In a method for cleaning an on-load tap changer (19) in a regulating transformer (20), provision is made for the on-load tap changer (19) to comprise a moving contact (11) and a fixed contact (12); for a cleaning signal to be generated; for the moving contact (11) to be frictionally moved relative to the fixed contact (12) on the basis of the cleaning signal. An on-load tap changer (19) in a regulating transformer (20) comprises: - a moving contact (11) and a fixed contact (12); - a contact drive (17) which is coupled to the moving contact (11); - a control device (18) which is connected to the contact drive (17) and is designed in such a manner that the control device can generate a cleaning signal and can transmit said signal to the contact drive (17); wherein the contact drive (17) is designed in such a manner that the contact drive can frictionally move the moving contact (11) relative to the fixed contact (12) on the basis of the cleaning signal.