On-Load Tap Changer Cleaning via Friction Signal
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Solution Overview
Problem
Existing methods for cleaning on-load tap changers in control transformers often lead to undesirable voltage fluctuations and shorten the service life of changeover switches due to frequent oxidation and increased contact resistance, especially when infrequently used.
Innovation Solution
A method that generates a cleaning signal based on predetermined voltage ranges and cleaning parameters, allowing the moving contact to be moved relative to the fixed contact by friction or tangentially to clean them without necessarily actuating the tap changer, thus extending the service life and avoiding voltage fluctuations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the changeover switch is frequently actuated to clean contacts, then contact cleanliness is improved, but service life of the changeover switch is shortened
Solution Approach 1:
The cleaning action is performed preliminarily before the actual switching operation. The method checks cleaning parameters (such as contact resistance or time since last cleaning) and only actuates the changeover switch for cleaning when necessary, rather than performing frequent routine cleaning. This preliminary check approach reduces unnecessary switching operations while maintaining contact cleanliness.
Solution Approach 2:
The system uses its own switching operation to clean its contacts - the changeover switch cleans itself during normal operation. By monitoring cleaning parameters and triggering cleaning only when needed, the system performs self-maintenance without external intervention, reducing the frequency of deliberate cleaning cycles and extending service life.
2Reliability
If the on-load tap changer is actuated for cleaning, then contact oxidation is reduced, but voltage fluctuations occur
Solution Approach 1:
The system continuously monitors cleaning parameters such as contact resistance and determines whether cleaning is needed based on measured values. This feedback mechanism allows the system to distinguish between contacts that need cleaning and those that don't, avoiding unnecessary switching operations that would cause voltage fluctuations. The feedback loop ensures cleaning is performed only when contact conditions deteriorate below acceptable thresholds.
Solution Approach 2:
The invention changes the operational parameters by introducing cleaning parameter thresholds and conditional logic. Instead of fixed scheduling or continuous switching, the system adjusts its behavior based on measured parameters (contact resistance, time since last cleaning), performing cleaning only when parameters indicate degradation. This parameter-based control reduces unnecessary operations and associated voltage fluctuations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method effectively cleans the on-load tap changer contacts while maintaining the transformer in operation, reducing wear and tear and preventing voltage fluctuations, thereby extending the service life of the changeover switch and maintaining stable voltage levels.
Implementation Method 1
the moving contact is moved relative to the fixed contact by friction and/or tangentially and/or with constant contact
Data Source
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AI summary
In a method for cleaning an on-load tap changer (19) in a regulating transformer (20), provision is made for the on-load tap changer (19) to comprise a moving contact (11) and a fixed contact (12); for a cleaning signal to be generated; for the moving contact (11) to be frictionally moved relative to the fixed contact (12) on the basis of the cleaning signal. An on-load tap changer (19) in a regulating transformer (20) comprises: - a moving contact (11) and a fixed contact (12); - a contact drive (17) which is coupled to the moving contact (11); - a control device (18) which is connected to the contact drive (17) and is designed in such a manner that the control device can generate a cleaning signal and can transmit said signal to the contact drive (17); wherein the contact drive (17) is designed in such a manner that the contact drive can frictionally move the moving contact (11) relative to the fixed contact (12) on the basis of the cleaning signal.