Tapered Cap Lumen for Consistent End Effector Extension

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing endoscopic devices face challenges in controlling the length of the device extended from a tube as the tube bends along a tortuous path, leading to inconsistent operation due to changes in device length within the tube.

Innovation Solution

A device with a flexible insertion section and a cap lumen featuring a tapered central portion guides the end effector to a precise distal-most position, using a control wire and actuator to maintain consistent extension control, and optionally includes a ratchet mechanism for further adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the tube is bent along a tortuous path to reach deep body sites, then the device can access target sites within the body, but the length of the device within the tube changes making extension control inconsistent

Engineering Contradiction:
Improveability to access target sitesVSAvoidextension control consistency
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

A cap with a tapered central portion is introduced as an intermediary component between the control wire and the end effector. The tapered geometry provides a mechanical interface that defines the distal-most position of the control wire relative to the cap, thereby consistently defining end effector extension regardless of tube configuration. This mediator translates the control wire's position into a predictable end effector position even when the tube is bent.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cap's tapered central portion changes the geometric parameters of the lumen from a uniform cylinder to a tapered structure with a specific angle (e.g., 30 degrees). This parameter change creates a mechanical stop condition where the control wire contacts the tapered surface at a defined position, ensuring consistent end effector extension length independent of tube bending or tortuous path configuration.

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If the tube extends along a straight configuration, then the device length within the tube is maximized, but the device cannot reach deep body sites along tortuous paths

Engineering Contradiction:
Improvedevice length within tubeVSAvoidability to reach target sites
Core Design Contradiction:
Length of moving objectVSAdaptability or versatility

Solution Approach 1:

The device is segmented into distinct functional components: a flexible tube for navigation, a cap with tapered lumen for position control, a control wire for actuation, and an end effector for treatment. This segmentation allows the tube to be flexible and adapt to tortuous paths while the cap and control wire mechanism maintains consistent extension control regardless of tube configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device incorporates dynamic elements including the flexible tube that can bend and conform to body lumens, and the movable end effector that can be extended and retracted via the control wire. The tapered cap provides a dynamic mechanical interface that maintains consistent geometric relationships even as the tube dynamically bends along tortuous paths to reach deep body sites.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250352243A1Apparatus and method for controlling extent of extension of a device from a lumen
Publication Date: 2025.11.20 BOSTON SCIENTIFIC SCIMED INC
  • US20250352243A1 patent drawing
  • US20250352243A1 patent drawing
  • US20250352243A1 patent drawing

AI summary

A device for treating tissue includes a flexible insertion section configured for insertion along a tortuous path to a target site within a body. The section includes a flexible outer sheath extending from a proximal end configured to remain, during use, outside the body accessible to a user of the device; and a cap extending distally from a distal end of the sheath. The cap includes a cap lumen having a proximal portion substantially aligned with and sized and shaped to match a sheath lumen of the sheath. A central portion of the lumen tapers from a maximum dimension at a proximal end open to a distal end of the proximal portion to a reduced dimension at a distal 10 end open to a proximal end of a distal portion of the lumen. An angle of taper of the central portion is between 40 and 20 degrees.