Tapered Core Fiber with Constant Cladding Diameter

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Solution Overview

Problem

Existing optical fibers with constant core and cladding diameters limit independent control over fiber properties, which is necessary for certain applications such as suppressing higher order modes and improving mode matching between fibers.

Innovation Solution

The development of optical fibers with tapered cores and constant diameter claddings, where the core and cladding cross-sectional areas vary along the propagation axis, allowing for independent control of core and cladding diameters through methods such as machining, etching, or drawing processes, and the use of sleeving tubes with silica grains to form preforms that can be drawn into fibers with specific refractive index profiles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fiber is tapered using conventional drawing processes, then the core and cladding are tapered together maintaining a constant ratio, but independent control of core and cladding diameters is lost

Engineering Contradiction:
Improveindependent control of core and cladding diametersVSAvoidfiber structure control
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fiber is divided into functionally independent segments: the core can be tapered independently from the cladding, which remains constant in diameter. This segmentation allows the core region to be optimized for specific optical functions (mode suppression, mode matching) while the cladding maintains its structural integrity and standard dimensions for connectorization and splicing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tapering is applied locally only to the core region rather than uniformly to the entire fiber. The core diameter varies along the propagation axis to achieve specific optical properties at different locations, while the cladding maintains uniform dimensions throughout, providing locally optimized optical performance without compromising overall fiber compatibility.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If constant diameter fibers are used, then connectorization and splicing are straightforward, but mode matching between different fibers is limited

Engineering Contradiction:
Improveconnectorization and splicingVSAvoidmode matching capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The fiber introduces dynamic variation in core diameter along the propagation axis, transitioning from a static constant-diameter structure to a dynamic tapered structure. This allows the optical properties to change continuously along the fiber length, enabling improved mode matching between fibers with different core diameters while maintaining standard cladding dimensions for conventional connectorization and splicing procedures.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the creation of fibers with tailored refractive index profiles, allowing for improved mode matching and suppression of higher order modes, enhancing the performance of optical fibers in various applications by allowing for independent control of core and cladding diameters.

Implementation Method 1

collapsing an inner sleeving tube onto the core rod

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

depositing silica grains in the cladding tube. The silica grains and the cladding tube are fused to the tapered core rod

Methodology Applied
Scientific EffectSintering: Sintering

Implementation Method 3

The fused fiber preform is drawn

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 4

The fused fiber preform is drawn so as to produce an optical fiber

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS9484706B1Tapered core fiber manufacturing methods
Publication Date: 2016.11.01 NLIGHT INC
  • US9484706B1 patent drawing
  • US9484706B1 patent drawing
  • US9484706B1 patent drawing

AI summary

Tapered core fibers are produced using tapered core rods that can be etched or ground so that a fiber cladding has a constant diameter. The tapered core can be an actively doped core, or a passive core. One or more sleeving tubes can be collapsed onto a tapered core rod and exterior portions of the collapsed sleeving tubes can be ground to provide a constant cladding diameter in a fiber drawn from the preform.