Tapered Core Planar Waveguide for Thermal Uniformity

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Solution Overview

Problem

Conventional high power planar waveguide amplifiers face limitations in power scaling due to thermal effects and non-uniform heating, leading to wavefront errors and reduced efficiency, as they rely on symmetric structures and complex doping gradients for thermal uniformity.

Innovation Solution

A planar waveguide amplifier with a tapered core thickness configuration, where the core is thinner at the pump input end and thicker at the output end, along with a varying cladding thickness, to achieve uniform pump distribution and absorption, minimizing thermal gradients and wavefront errors without requiring doping gradients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a symmetric structure with uniform core thickness is used in an end-pumped PWG amplifier, then the device structure is simple and manufacturing is easier, but thermal gradients are non-uniform leading to wavefront errors and limited power scaling

Engineering Contradiction:
Improveease of manufactureVSAvoidthermal uniformity
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent applies asymmetry by using a tapered core thickness profile instead of a uniform symmetric structure. The core thickness varies along the pump propagation direction, being thinner at the pump input end and thicker at the output end. This asymmetric geometry compensates for the non-uniform pump absorption (higher at input, lower at output) by providing less gain medium where pump power is highest and more gain medium where pump power is lower, thereby achieving uniform heat generation and improved thermal uniformity throughout the amplifier.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies local quality by varying the core thickness locally along the length of the waveguide. Different sections of the core have different thicknesses tailored to the local pump power distribution. The thinner core at the pump input end reduces local heat generation where pump absorption is strongest, while the thicker core at the output end compensates for lower pump absorption, creating locally optimized conditions for uniform thermal distribution.

Inventive Principle:
Principle #3Local quality

2Temperature

If doping gradients are used to improve thermal uniformity, then thermal distribution becomes more uniform, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvethermal uniformityVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by modifying the geometric parameter (core thickness) instead of the material parameter (doping concentration). By varying the core thickness along the pump propagation direction, the patent achieves uniform pump absorption and thermal distribution without requiring complex doping gradients. This geometric parameter change is simpler to manufacture and control compared to precise doping profile engineering.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes a geometric structural modification (mechanical design) for a material composition modification (doping gradients). Instead of changing the chemical composition (doping levels) to achieve thermal uniformity, the patent changes the physical geometry (core thickness) to accomplish the same goal, thereby reducing device complexity and manufacturing difficulty.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If uniform core thickness is used in end-pumped PWG, then manufacturing is simpler, but pump absorption is non-uniform leading to reduced efficiency and power scaling limitations

Engineering Contradiction:
Improveease of manufactureVSAvoidpower scaling efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent uses an asymmetric tapered core thickness profile to match the symmetric pump absorption pattern (high at input, low at output). This asymmetric geometry creates a non-uniform distribution of gain medium that compensates for the non-uniform pump power distribution, enabling more uniform pump absorption along the waveguide and improving overall power scaling efficiency.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent addresses the one-dimensional non-uniformity in pump absorption along the waveguide length by introducing variation in another dimension (core thickness in the transverse direction). By modulating the core thickness along the pump propagation axis, the patent effectively creates a two-dimensional optimization problem that resolves the one-dimensional non-uniformity, improving power scaling efficiency while maintaining manufacturability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables high beam quality operation at high output power levels with simplified manufacturing, achieving uniform heating and reduced wavefront errors, while maintaining single-mode beam quality and efficient pump absorption.

Implementation Method 1

Light may be confined in the middle layer by total internal reflection since its refractive index is higher than the surrounding cladding layers

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

Amplification is typically obtained by stimulated emission of photons from dopant ions in a doped core of the PWG

Methodology Applied
Scientific EffectStimulated emission:

Implementation Method 3

A pump laser excites ions into a higher energy level from where they can transition via stimulated emission of a photon at the signal wavelength back to a lower energy level

Methodology Applied
Scientific EffectEnergy absorption: Absorption (EM radiation)

Data Source

PatentEP3195427B1End pumped PWG with tapered core thickness
Publication Date: 2021.04.21 RAYTHEON CO
  • EP3195427B1 patent drawingFigure 1~2
  • EP3195427B1 patent drawingFigure 3~4
  • EP3195427B1 patent drawingFigure 5

AI summary

A planar wave guide (PWG) having a first end for coupling to a light pump and a second end opposite to the first end and including a first cladding layer; a second cladding layer; and a uniformly doped core layer between the first cladding layer and the second cladding layer, wherein the core layer is tapered having a smaller thickness at the first end and a larger thickness at the second end, and wherein a ratio of the core thickness to thickness of the cladding layers is smaller at the first end and larger at the second end.