Tapered Fiber Endcap for Double-Pass Pump Absorption

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Solution Overview

Problem

Existing fiber laser amplifiers face challenges in scaling power due to nonlinear optical impairments such as stimulated Brillouin scattering (SBS) and self-phase modulation (SPM), which limit spectral brightness and beam quality, while counter-pumping architectures suffer from thermal damage and integration issues.

Innovation Solution

A fiber laser pumping architecture utilizing an adiabatically tapered fiber endcap that double-passes pump light, reducing nonlinear impairments by effectively doubling fiber absorption length and distributing heat load, without the complexity of counter-pumping, through a dichroic coating that reflects pump light back into the fiber cladding for additional amplification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the fiber length is increased to improve pump light absorption, then pump absorption efficiency is improved, but nonlinear optical impairments (SBS and SPM) increase and spectral brightness decreases

Engineering Contradiction:
Improvepump absorption efficiencyVSAvoidspectral brightness
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The pump light is made to pass through the doped fiber twice (forward and backward passes) by using a reflector at the fiber end. This periodic action allows the pump absorption to occur over two passes through the same fiber length, effectively doubling the absorption efficiency without increasing the physical fiber length, thereby avoiding the nonlinear impairments that would result from longer fiber lengths.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent introduces a temporal dimension to the pump absorption process by having the pump light traverse the fiber twice (forward and backward). This transforms a single-pass spatial absorption into a double-pass temporal absorption, effectively increasing the absorption efficiency without proportionally increasing the nonlinear interaction length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If the fiber length is increased to improve pump light absorption, then pump absorption efficiency is improved, but heat load concentration increases causing thermal damage

Engineering Contradiction:
Improvepump absorption efficiencyVSAvoidheat load
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The double-pass configuration allows the pump light to deposit energy along the fiber twice, distributing the heat load more evenly along the fiber length compared to a single pass. This periodic energy deposition prevents localized thermal concentration that would occur with extended fiber lengths.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The reflector at the fiber end creates a localized optical structure that enables the pump light to reverse direction and pass through the same region again. This local modification at the fiber end facilitates double-pass absorption without requiring additional fiber length, thereby distributing heat more effectively.

Inventive Principle:
Principle #3Local quality

3Reliability

If counter-pumping architecture is used to reduce nonlinear impairments, then spectral brightness is improved, but thermal damage and integration complexity increase

Engineering Contradiction:
Improvespectral brightnessVSAvoidintegration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a simplified double-pass configuration using a single reflector at the fiber end, allowing pump light to traverse the fiber twice in sequence. This approach achieves the benefits of counter-pumping (reduced nonlinear impairments) without requiring the complex bidirectional pump injection systems and additional optical components that characterize traditional counter-pumping architectures.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

Instead of injecting pump light from both ends simultaneously (traditional counter-pumping), the patent inverts the approach by injecting from one end and using a reflector to create a virtual second injection point at the far end. This simplifies the integration while achieving similar nonlinear impairment reduction.

Inventive Principle:
Principle #13The other way round (Inversion)

4Device complexity

If single pass pumping is used to simplify architecture, then device complexity is reduced, but pump absorption efficiency and power scaling are limited

Engineering Contradiction:
Improvearchitecture simplicityVSAvoidpump absorption efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent maintains architectural simplicity by using a single pump injection point and a simple reflector, yet achieves enhanced pump absorption efficiency through the double-pass configuration. The periodic traversal of pump light through the doped fiber twice compensates for the limited absorption in a single pass, enabling better power scaling without increasing system complexity.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances spectral brightness and reduces thermal stress, improving beam quality and efficiency, while simplifying fabrication and integration, enabling higher power scaling with reduced manufacturing costs and improved reliability.

Implementation Method 1

a dichroic coating that reflects pump light back into the fiber cladding for additional amplification

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The high-NA pump light is guided through a tapered section of the endcap to the exit facet

Methodology Applied
Scientific EffectTotal Internal Reflection: Total Internal Reflection

Implementation Method 3

a doped fiber, such as a ytterbium (Yb) doped fiber or a thulium (Tm) doped fiber, that receives a seed beam and a pump beam that amplifies the seed beam

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS20250337212A1Adiabatically tapered double pass fiber endcap
Publication Date: 2025.10.30 NORTHROP GRUMMAN SYSTEMS CORP
  • US20250337212A1 patent drawing
  • US20250337212A1 patent drawing
  • US20250337212A1 patent drawing

AI summary

A fiber laser system including an endcap having an input end receiving an amplified signal beam and a pump beam and an output end having a facet configured to pass the amplified signal beam and reflect the pump beam back towards the input end. The endcap includes a tapered section having a taper angle that is small enough to ensure adiabatic expansion of the numerical aperture of the pump beam and to ensure that the etendue of the pump beam is conserved between the input end and the output end, where conservation of etendue means that the NA of the pump beam decreases at the facet by the ratio of an output beam diameter of the pump beam to an input beam diameter of the pump beam. The pump beam propagates through the endcap by total internal reflection (TIR) and the amplified signal beam propagates through the endcap without TIR.