Tapered Interdigital Transducer Structure for SAW Transverse Mode Suppression

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Solution Overview

Problem

Existing multilayer piezoelectric substrate devices with rectangular interdigital transducer structures face limitations in center duty factor and transverse mode suppression, particularly in achieving high quality factor and power durability, due to restricted taper angles and velocity differences between edge and center portions.

Innovation Solution

A tapered interdigital transducer structure with varying taper angles between 5° and 30° is implemented, allowing for a wider center duty factor and enhanced transverse mode suppression by creating a velocity difference between the edge and center portions, thereby improving the quality factor and power handling capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a rectangular HH IDT structure is used, then the structure can be implemented by only an IDT metal layer, but the center duty factor is limited to less than 0.48 due to velocity difference requirements between edge and center portions

Engineering Contradiction:
ImproveIDT structure implementationVSAvoidcenter duty factor range
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies asymmetry by transitioning from a rectangular IDT structure to a tapered IDT structure where the width varies along the propagation direction. The tapered structure has different dimensions at the edge portion versus the center portion, creating an asymmetric geometry that enables the center duty factor to exceed 0.48 while maintaining adequate velocity difference for transverse mode suppression. This asymmetric design allows the IDT to achieve both manufacturability and expanded duty factor adaptability.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements local quality by applying different geometric characteristics to different regions of the IDT structure. The edge portion maintains a configuration suitable for velocity difference generation, while the center portion is designed with enhanced width to achieve higher duty factor. This localized differentiation of structural properties allows each region to optimize its function while contributing to overall performance.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If a rectangular IDT structure is used with large area size to provide desired static capacitance, then the capacitance requirement is met, but the center duty factor remains limited and transverse mode suppression is insufficient

Engineering Contradiction:
Improvestatic capacitanceVSAvoidtransverse mode suppression
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the geometric parameters of the IDT structure from a constant-width rectangular form to a variable-width tapered form. The width parameter varies continuously or in steps from the edge to the center, creating a gradient structure. This parameter variation enables the structure to achieve both the required static capacitance through increased effective area and improved transverse mode suppression through optimized velocity distribution across the aperture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a curved or tapered profile in the IDT structure rather than straight rectangular edges. The tapered sides create a smooth transition in width, analogous to applying curvature principles to optimize wave propagation. This curved geometry enhances the velocity difference distribution across the IDT aperture, improving transverse mode suppression while maintaining the area needed for desired capacitance.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If the taper angle is increased to enhance transverse mode suppression, then mode suppression improves, but the structural complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvetransverse mode suppressionVSAvoidtaper angle variation
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies partial action by implementing tapering only in specific regions of the IDT structure rather than uniformly across the entire structure. The edge portions may have tapered sides while the center portion maintains a different configuration. This partial application of tapering achieves the necessary velocity difference for mode suppression without requiring complex taper angles throughout the entire structure, thereby reducing manufacturing complexity while maintaining reliability.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tapered interdigital transducer structure increases capacitance and reduces insertion loss, enabling wider center duty factor and effective transverse mode suppression, leading to improved performance in surface acoustic wave filters.

Implementation Method 1

A surface acoustic wave resonator can include an interdigital transducer (IDT) electrode on a piezoelectric substrate. The surface acoustic wave resonator can generate a surface acoustic wave on a surface of the piezoelectric layer

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The surface acoustic wave resonator can generate a surface acoustic wave on a surface of the piezoelectric layer on which the interdigital transducer electrode is disposed

Methodology Applied
Scientific EffectSurface acoustic wave propagation: Surface Acoustic Wave

Data Source

PatentUS20240039507A1Transverse mode suppression method of multilayer piezoelectric substrate device with tapered interdigital transducer structure
Publication Date: 2024.02.01 SKYWORKS SOLUTIONS INC
  • US20240039507A1 patent drawing
  • US20240039507A1 patent drawing
  • US20240039507A1 patent drawing

AI summary

A surface acoustic wave filter package comprising a tapered interdigital transducer structure.