Tapered Pockels Crystal Surface Potential Measurement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional surface potential measurement techniques fail to accurately measure the surface potential of electric-field-reduction systems in inverter-driven rotating electric machines due to high-frequency components in inverter pulse voltage and the risk of damage to tapered Pockels crystals used for measurement.

Innovation Solution

A surface-potential distribution measuring device employing a tapered Pockels crystal with a protection unit and a photodetector capable of following high-frequency components, which suppresses out-of-plane vibrations and prevents damage by maintaining a safe distance from the measurement target.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a surface electrometer with a metallic probe is used to measure surface potential, then the measurement can be performed with simple equipment, but the high-frequency components of inverter pulse voltage cannot be followed and measurement accuracy is lost

Engineering Contradiction:
Improvemeasurement equipment simplicityVSAvoidsurface potential measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces the conventional metallic probe-based surface electrometer with a non-contact optical measurement system. A laser beam is directed at the measurement point on the electric-field-reduction system, and the reflected light is analyzed to determine surface potential. This substitution eliminates the mechanical contact and associated high-frequency response limitations, enabling accurate measurement of inverter pulse voltage with its high-frequency components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a metallic probe is placed close to the electric-field-reduction system for measurement, then the measurement can be performed, but static electricity and corona discharge occur causing measurement disturbance

Engineering Contradiction:
Improvesurface potential measurement capabilityVSAvoidstatic electricity and corona discharge
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces light as an intermediary medium between the measurement system and the electric-field-reduction system. Instead of direct electrical contact or close proximity of metallic probes, the laser beam serves as a non-contact intermediary that interacts with the measurement point through optical reflection. This eliminates the generation of static electricity and corona discharge while still enabling surface potential measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If a tapered Pockels crystal is used to suppress out-of-plane vibration, then vibration suppression is achieved, but the structural strength decreases making the crystal vulnerable to damage

Engineering Contradiction:
Improveout-of-plane vibration suppressionVSAvoidPockels crystal structural strength
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

The patent applies a protective coating on the surface of the tapered Pockels crystal before it is subjected to measurement conditions. This protective layer acts as a cushion that prevents direct contact and potential damage to the crystal structure, especially at the vulnerable tapered regions. The coating maintains the vibration suppression benefits of the tapered shape while compensating for the reduced structural strength.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Measurement precision

If the Pockels crystal is moved closer to the measurement target for accurate measurement, then measurement accuracy improves, but the risk of crystal damage increases

Engineering Contradiction:
Improvesurface potential measurement accuracyVSAvoidPockels crystal integrity
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent uses a protective coating as an intermediary layer between the Pockels crystal and the measurement target (electric-field-reduction system). This coating allows the crystal to be positioned close to the measurement target for accurate measurement while preventing direct contact that could cause damage. The coating maintains the necessary gap for optical measurement while providing mechanical protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate measurement of surface potential in electric-field-reduction systems with inverter pulse voltage without damaging the Pockels crystal, ensuring reliable data collection and maintaining the structural integrity of the measurement equipment.

Implementation Method 1

a Pockels crystal (11) to measure a change in light intensity caused by a change in refractive index, which changes according to surface potential

Methodology Applied
Scientific EffectPockels effect: Pockels Effect

Implementation Method 2

a photodetector (16) to follow high-frequency components

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP2977775B1Surface-potential distribution measuring device
Publication Date: 2017.11.08 TOSHIBA MITSUBISHI ELECTRIC IND SYST CORP
  • EP2977775B1 patent drawingFigure 1
  • EP2977775B1 patent drawingFigure 2
  • EP2977775B1 patent drawingFigure 3

AI summary

A surface-potential distribution measuring device (1) has: a laser light source (13); a Pockels crystal (11); a mirror; a photodetector (16) that detects light intensity of the laser beam reflected by the mirror; a holding and mounting part that holds and moves the Pockels crystal (11); a voltage correction database; and a calculation unit that identifies an input voltage corresponding to a testing output voltage as a surface potential of the electric-field-reduction system (3). The Pockels crystal (11) is formed in such a way that a size of a cross section of the Pockels crystal (11) that is perpendicular to an axial direction changes along the axial direction. The holding and mounting part (30) has a protection unit (31) to protect a structure of the Pockels crystal, a movement unit to (35) that moves the Pockels crystal in order to measure a surface potential of the electric-field-reduction system, and a drive control unit (37) to control the movement unit (35), (36).