Tapered Fit Concrete Vibrator Mold Interface

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Solution Overview

Problem

Existing concrete product machines experience joint distortion and loosening over time, leading to degraded performance due to interfacing surfaces between concrete molds and vibrator assemblies.

Innovation Solution

A concrete product machine design featuring a vibrator assembly with a tapered fit between support surfaces of the vibrator bearing housings and mold support members, providing a secure and durable connection that reduces wear and prevents fastener breakage by distributing mold loads effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a standard fit interface is used between vibrator bearing housings and mold support members, then the structure is simple and easy to manufacture, but the connection loosens over time due to joint distortion and wear

Engineering Contradiction:
Improveconnection stabilityVSAvoidjoint structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by modifying the geometric parameters of the joint interface from a standard cylindrical fit to a tapered fit. The tapered configuration changes the distribution of contact stresses and the mechanical interaction between components, preventing joint distortion and loosening that occurs with standard fits. This parameter modification maintains connection stability over time while preserving manufacturing simplicity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The tapered fit introduces asymmetry into the previously symmetric cylindrical interface. The angled surfaces create an asymmetric load distribution that prevents the joint distortion and loosening problems associated with symmetric standard fits. This asymmetric geometry ensures that loads are distributed more effectively, maintaining tight connections between vibrator bearing housings and mold support members.

Inventive Principle:
Principle #4Asymmetry

2Strength

If a tight connection is maintained between vibrator assembly and mold assembly, then horizontal vibration is reduced and fastener breakage is prevented, but the interface surfaces experience increased wear

Engineering Contradiction:
Improvefastener durabilityVSAvoidmold face wear
Core Design Contradiction:
StrengthVSLoss of substance

Solution Approach 1:

The tapered fit changes the contact parameters at the interface, distributing loads more effectively across the joint surfaces. This parameter modification reduces the concentration of stresses that lead to fastener breakage while simultaneously minimizing the wear on mold faces by creating a more favorable stress distribution pattern.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The tapered geometry performs a preliminary load distribution function before loads are transmitted to the fasteners and mold faces. By pre-distributing the loads through the tapered surfaces, the system prevents excessive stresses that would otherwise lead to fastener breakage and mold face wear, effectively preparing the joint for load transmission.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a tapered fit is used between support surfaces, then joint loosening and distortion are prevented, but manufacturing precision requirements increase

Engineering Contradiction:
Improvejoint tightnessVSAvoidtapered surface precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent modifies the geometric parameters of the joint interface to a tapered configuration with standard achievable angles. These parameter changes are designed to provide the reliability benefits of prevented joint loosening and distortion while maintaining manufacturing precision within standard capabilities. The taper angle and other parameters are optimized to balance reliability improvement with manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9833926B2Concrete product machine vibrator-mold interface
Publication Date: 2017.12.05 BESSER CO
  • US9833926B2 patent drawing
  • US9833926B2 patent drawing
  • US9833926B2 patent drawing

AI summary

A concrete product machine comprising a vibrator assembly and a mold assembly. The vibrator assembly includes a vibrator shaft supported for rotation by a vibrator bearing set carried by a vibrator bearing housing. The mold assembly is carried by the vibrator assembly and includes a concrete product mold carried by a mold support member. The mold support member is carried by the vibrator bearing housing. A mold assembly support joint comprises first and second support surfaces of the vibrator bearing housing engaging respective first and second support surfaces of the mold support member in a tapered fit.