Process of brewing tea leaves contained in a capsule

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Solution Overview

Problem

The brewing process for tea leaves in beverage capsules often results in suboptimal extraction due to temperature fluctuations during the brewing cycle, as existing machines do not maintain the optimal temperature of the brewing water throughout the extraction process.

Innovation Solution

A process where hot water is continuously pumped and heated throughout the brewing cycle, with adjustable flow rates to maintain temperature and ensure optimal extraction, including a soaking phase with intermittent stirring to redistribute tea leaves and prevent extraction inhibition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If a pause step is implemented in the brewing cycle to allow tea leaves to soak, then the extraction time is extended, but the fluid temperature drops during the extraction which leads to non-optimal brewing

Engineering Contradiction:
Improveextraction timeVSAvoidfluid temperature
Core Design Contradiction:
Duration of action of moving objectVSTemperature

Solution Approach 1:

The patent implements continuous water flow through the capsule during the entire brewing cycle, eliminating the pause step. This continuous action maintains temperature by constantly introducing hot water while still allowing sufficient contact time for extraction, thus resolving the contradiction between extended extraction time and temperature maintenance

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent dynamically adjusts the water flow rate during different phases of brewing. By varying the flow rate rather than maintaining a constant flow or using static pause periods, the system optimizes both temperature maintenance and extraction efficiency throughout the brewing process

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If water flow is stopped during the soaking step to allow tea leaves to rest, then the leaves can unfold properly, but the temperature control is lost and extraction efficiency decreases

Engineering Contradiction:
Improvetea leaf structureVSAvoidbrewing temperature
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The patent maintains continuous water flow during the soaking step rather than stopping the flow. This continuous flow both supports tea leaf unfolding and maintains temperature by constantly introducing hot water, eliminating the need to stop flow for temperature control

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent changes the water flow rate parameter during different phases of brewing. By adjusting the flow rate to optimal levels during soaking and extraction phases, the system achieves both proper leaf unfolding and temperature maintenance without needing to stop the flow

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures consistent brewing temperature and enhanced extraction efficiency by maintaining the optimal temperature of the brewing water and preventing tea leaf immobilization, resulting in a higher quality tea beverage.

Implementation Method 1

The heating means can consist in a resistive element placed in a chamber—generally a tube—connected to a water inlet and a water outlet

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Implementation Method 2

The pumping means delivers cold water to the heating means and the heating means delivers hot water to the capsule

Methodology Applied
Scientific EffectPressure-driven flow: Pressure Gradient

Implementation Method 3

the brewing of tea leaves is dependent from the temperature of the water used for the extraction

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 4

introducing hot water delivered from pumping and heating means in the capsule to submerge the tea leaves

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9743802B2Process of brewing tea leaves contained in a capsule
Publication Date: 2017.08.29 SOCIETE DES PRODUITS NESTLE SA
  • US9743802B2 patent drawing
  • US9743802B2 patent drawing
  • US9743802B2 patent drawing

AI summary

The invention concerns a process for the preparation of a beverage in a beverage machine with a capsule comprising an enclosure containing tea leaves comprising the steps of: a) introducing water in the capsule to submerge the tea leaves in the capsule enclosure, then b) letting the tea leaves soak, then c) introducing water in the capsule until the required volume of beverage is delivered, wherein water is continuously introduced in the capsule from the beginning of step a) until the end of step b).