Biodegradable tea leaf straw and method for making the same

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Solution Overview

Problem

Existing plastic straws pose environmental pollution risks due to non-biodegradability, while alternatives like metal, glass, and paper straws have drawbacks such as high carbon emissions, fragility, health risks, and chemical reactivity, leading to limited adoption and high costs.

Innovation Solution

A biodegradable tea leaf straw composed of a composite material containing tea leaf powder and inorganic filler powder, bound with biodegradable materials, which is extruded into a tubular form to maintain aroma and strength, decomposing within six months.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If plastic straws are used, then ease of manufacture and low cost are achieved, but environmental pollution and non-biodegradability occur

Engineering Contradiction:
Improvemanufacturing easeVSAvoidenvironmental pollution
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent uses a composite material consisting of tea leaf powder (1-50 wt%), inorganic filler powder (50-99 wt%), and biodegradable material (35-65 wt%) to create a straw that is both environmentally friendly and manufacturable. This composite approach allows the product to decompose naturally while maintaining structural integrity during use.

Inventive Principle:
Principle #40Composite materials

2Strength

If metal straws are used, then durability and reusability are improved, but carbon dioxide emissions and manufacturing complexity increase

Engineering Contradiction:
ImprovedurabilityVSAvoidcarbon dioxide emissions
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The patent changes the material parameters from metal to a biodegradable composite, specifically using tea leaf powder combined with inorganic fillers and biodegradable polymers. This parameter change maintains sufficient durability for single-use applications while eliminating the high carbon emissions associated with metal production.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If glass straws are used, then reusability and non-reactivity are improved, but fragility and manufacturing energy consumption increase

Engineering Contradiction:
Improvenon-reactivityVSAvoidmanufacturing temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent adopts a disposable straw made from biodegradable materials that performs the function of a reusable glass straw during its brief usage period. The tea leaf composite provides sufficient non-reactivity and structural integrity for single-use applications, eliminating the need for high-temperature glass manufacturing.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Object-affected harmful factors

If paper straws are used, then biodegradability is improved, but chemical reactivity and health risks increase

Engineering Contradiction:
ImprovebiodegradabilityVSAvoidchemical reactivity
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by using tea leaf powder specifically in the straw structure, which provides natural aromatic properties and maintains beverage flavor without the chemical reactivity issues of paper straws. The tea leaf composite decomposes naturally without releasing harmful substances.

Inventive Principle:
Principle #3Local quality

5Object-affected harmful factors

If biodegradable materials are used, then environmental safety is improved, but manufacturing cost increases

Engineering Contradiction:
Improveenvironmental safetyVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The patent merges tea leaf powder (an agricultural byproduct) with inorganic fillers and biodegradable materials to create a cost-effective composite. This combination leverages the low cost of agricultural waste while achieving environmental safety and functional performance.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The straw effectively retains tea aroma without affecting beverage taste, offers low manufacturing costs, and fully decomposes in ambient soil, reducing plastic pollution and ensuring environmental safety.

Implementation Method 1

The present invention utilizes a specific material configuration where the tea leaf powder is roasted and sterilized to fully release its aroma... When inserted into a liquid, the tea leaves do not dissolve, preserving the beverage's flavor... All raw materials used in the manufacturing process of the present invention can be quickly decomposed by environmental microorganisms. When buried in typical room-temperature soil, the material decomposes in about six months, leaving only water, carbon dioxide, and inorganic filler powder.

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Data Source

PatentUS20250386962A1Biodegradable tea leaf straw and method for making the same
Publication Date: 2025.12.25 WANG HSIEN MING
  • US20250386962A1 patent drawing
  • US20250386962A1 patent drawing

AI summary

A biodegradable tea leaf straw suitable for use above room temperature and its manufacturing method. The straw includes a tubular body made from a composite. The composite includes the following raw materials by weight percentage: 35% to 65% of tea leaf mixture and 35% to 65% of biodegradable material. The tea leaf mixture contains tea leaf powder and inorganic filler powder. A particle size of the tea leaf powder is smaller than that of the inorganic filler powder. The tea leaf straw retains the natural aroma of tea leaves. All raw materials used in the manufacturing process can be quickly decomposed by environmental microorganisms. The tea leaf straw does not dissolve in the beverage, thereby not affecting its flavor during consumption. The tea leaf straw is feature can attract consumers to use these straws as an alternative to existing plastic straws.