Tea Maker Spring-Loaded Filter Assembly for Particulate Removal

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Solution Overview

Problem

Existing tea makers lack an effective mechanism for filtering brewed tea mixtures, which can contain particulates and lime scale deposits, during pouring, leading to an unsatisfactory brewing experience.

Innovation Solution

A tea maker with a spring-loaded articulating filter assembly that includes a filter plate biased towards an extended position by a coil spring, ensuring consistent contact with the vessel's inner surface to filter the brewed tea mixture as it is poured through the spout.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a filter assembly is added to filter brewed tea mixture, then filtration effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvefiltration effectivenessVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The filter assembly is integrated with the lid assembly, merging two functional components into a unified structure. The filter plate is positioned within the lid assembly and works in conjunction with the spout, eliminating the need for a separate filter device and reducing overall system complexity while maintaining effective filtration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The filter plate is designed to be movable rather than fixed, allowing it to articulate between different positions. This dynamic design enables the filter plate to adapt to the pouring action, maintaining contact with the brewed tea mixture during pouring while remaining unobtrusive when not in use, thus improving filtration without permanently increasing device complexity.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a spring-loaded filter plate is used to ensure consistent contact, then filtration reliability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvefiltration reliabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The filter assembly is segmented into distinct functional parts: the filter plate, the biasing member (spring), and the articulation mechanism. This segmentation allows each component to be manufactured separately using standard manufacturing processes, then assembled together, reducing overall manufacturing complexity while ensuring reliable filtration through consistent spring-loaded contact.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The biasing member automatically maintains the filter plate in the extended position through its inherent spring force, eliminating the need for external actuators or complex control mechanisms. The spring-loaded design provides self-regulating pressure against the brewed tea mixture, ensuring consistent filtration reliability without increasing manufacturing complexity.

Inventive Principle:
Principle #25Self-service

3Reliability

If the filter plate is biased towards extended position, then filtration consistency is improved, but force requirements increase

Engineering Contradiction:
Improvefiltration consistencyVSAvoidbiasing force
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The biasing member applies a moderate spring force that is sufficient to maintain filter plate contact with the brewed tea mixture during normal pouring conditions, but not so strong as to create excessive resistance or require significant actuation force. This partial action approach achieves consistent filtration without over-engineering the force requirements.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The spring-loaded filter assembly effectively filters particulates and prevents lime scale deposits from reaching the spout, providing a cleaner and more sterile brewing experience by ensuring the filter plate remains engaged with the vessel's inner surface during pouring.

Implementation Method 1

A biasing member is disposed on the filter assembly and is configured to bias the filter plate towards the extended position

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The filter plate is configured to contact an inner surface of the vessel when the filter plate is in the extended position for filtering a brewed tea mixture as the mixture is poured through the upper opening of the vessel

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentEP3132724B1Tea making appliance with filter assembly
Publication Date: 2020.02.12 WHIRLPOOL CORP
  • EP3132724B1 patent drawingFigure 1A
  • EP3132724B1 patent drawingFigure 1B
  • EP3132724B1 patent drawingFigure 2

AI summary

A tea maker 10 includes a vessel 20 having an upper opening 24 with a spout 26 disposed thereon. A lid assembly 40 is removeably received on the upper opening 24 of the vessel 20 and includes a steeping tube 90. The steeping tube 90 extends downwardly from the lid assembly 40 into the vessel 20 when the lid assembly 40 is received on the upper opening 24 of the vessel 20. A filter assembly 100 is coupled to the lid assembly 40 and includes a filter plate 120 that is operable between an extended position and a retracted position. The filter plate 120 is configured to contact an inner surface 23 of the vessel 20 when the filter plate 120 is in the extended position. A biasing member 140 is configured to bias the filter plate 120 towards the extended position for filtering a brewed tea mixture as the mixture is poured through the upper opening 24 of the vessel 20.