Thermoelectric Cooler for LED Heat Dissipation

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Solution Overview

Problem

High-powered light emitting diodes in projection apparatuses generate excessive heat, limiting heat dissipation efficiency and reducing lighting efficiency despite the use of heat dissipation fins.

Innovation Solution

Incorporating a thermoelectric cooler (TEC) between the light source and a heat dissipation element to eliminate heat resistance and enhance heat dissipation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If high-powered light emitting diodes are used to satisfy high luminous intensity requirement, then lighting efficiency is improved, but heat generation increases and heat dissipation efficiency is limited

Engineering Contradiction:
Improveluminous intensityVSAvoidheat generation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

A thermoelectric cooler is introduced as an intermediary component between the light emitting diode and the heat dissipation fin. This TEC actively pumps heat away from the LED, serving as a mediator that transfers thermal energy from the light source to the dissipation structure, thereby resolving the contradiction between maintaining high luminous intensity and controlling heat generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If heat dissipation fins are mounted to light emitting diodes, then heat dissipation ability is improved, but heat resistance between light emitting diode and air is not completely eliminated

Engineering Contradiction:
Improveheat dissipation abilityVSAvoidheat resistance
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The passive mechanical heat dissipation system (heat dissipation fins relying on natural convection) is replaced with an active thermoelectric cooling system. The TEC uses electrical energy to actively pump heat away from the LED, substituting the insufficient passive mechanical dissipation with an active controlled thermal management system that overcomes air heat resistance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Temperature

If heat dissipation fins are used, then heat dissipation efficiency is partially improved, but lighting efficiency is reduced due to remaining heat

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidlighting efficiency
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The thermoelectric cooler acts as an intermediary that actively manages thermal energy between the light emitting diode and the environment. By pumping heat away from the LED through the TEC, the system maintains higher lighting efficiency while improving heat dissipation efficiency, resolving the trade-off between these two parameters.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The TEC significantly reduces heat resistance between the light source and the atmosphere, improving heat dissipation and maintaining luminous intensity by keeping the second light source's temperature close to environmental temperature, thus enhancing lighting efficiency.

Implementation Method 1

a thermoelectric cooler (TEC) mounted between a light source and a heat dissipation element to eliminate heat resistance between light emitting diodes and atmosphere

Methodology Applied
Scientific EffectThermoelectric effect: Peltier Effect

Data Source

PatentUS11422446B2Illumination system and projection apparatus
Publication Date: 2022.08.23 YOUNG OPTICS
  • US11422446B2 patent drawing
  • US11422446B2 patent drawing
  • US11422446B2 patent drawing

AI summary

An illumination system includes a green light source, a red light source, a blue light source, and a thermoelectric cooler. The green light source includes multiple semi-conductor dies, and each of the semi-conductor dies has a power consumption of 8 W or larger. The thermoelectric cooler is thermally coupled to the red light source, and neither the green light source nor the blue light source is thermally coupled to a thermoelectric cooler.