Telecommunications Tray Locking Mechanism for Preventing Backsliding

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Trays used for telecommunications equipment, such as fiber optic cables, undesirably slide back into the shelf during manipulation, causing inefficiency and requiring repositioning, which is time-consuming and inefficient.

Innovation Solution

A locking system for telecommunications trays that includes a member and a limiter with a deformable tab, allowing selective locking and unlocking to inhibit tray movement, ensuring the tray remains in the desired position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the tray is designed to slide freely in the shelf for easy manipulation, then the ease of operation is improved, but the tray undesirably slides back into the shelf causing loss of time and efficiency

Engineering Contradiction:
Improvetray manipulationVSAvoidrepositioning time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The locking system transitions from a static fixed state to a dynamic controllable state. The tray can be locked in position when needed and unlocked for manipulation, allowing the system to adapt between stability and mobility based on operational requirements. The deformable tab and member assembly enable on-demand locking/unlocking rather than permanent fixation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The locking system is self-actuating through the deformable tab mechanism. When the tray is pulled or pushed, the deformable tab automatically engages or disengages from the mounting holes without requiring external intervention. The elastic material allows the tab to deform and return to its original position, automatically locking or unlocking the tray based on movement forces.

Inventive Principle:
Principle #25Self-service

2Stability of the object's composition

If a locking mechanism is added to prevent tray backsliding, then the stability of the tray position is improved, but the device complexity increases

Engineering Contradiction:
Improvetray position stabilityVSAvoidlocking system structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The locking system is divided into separate functional components: the deformable tab attached to the tray, the member extending from the tray, and the mounting holes in the shelf. This segmentation allows each component to perform its specific function independently while working together as a cohesive locking system. The tab provides the locking action, the member provides the leverage, and the mounting holes provide the anchoring points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The deformable tab is made of elastic material that can bend and deform under applied forces. This flexibility allows the tab to engage with and disengage from the mounting holes smoothly without requiring complex mechanical linkages. The elastic deformation absorbs the forces during locking and unlocking operations, simplifying the overall mechanism while maintaining reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

3Strength

If the locking system uses rigid components for strong locking, then the strength of the locking is improved, but the ease of operation deteriorates due to increased force required

Engineering Contradiction:
Improvelocking strengthVSAvoidlocking operation
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The material parameter of the deformable tab is changed from rigid to elastic. This allows the tab to deform under relatively small forces during operation, making the locking and unlocking actions easy to perform. Once locked, the elastic material maintains strong holding force through its memory effect, providing both ease of operation and strong locking strength simultaneously.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The locking system effectively prevents undesired tray movement, enhancing efficiency by maintaining the tray in the desired position, reducing the need for repositioning and minimizing interference with cables.

Implementation Method 1

The limiter includes a selectively deformable tab including a compliant, elastic material

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20250260913A1Locking system for telecommunications tray and equipment
Publication Date: 2025.08.14 AFL COMM LLC
  • US20250260913A1 patent drawing
  • US20250260913A1 patent drawing
  • US20250260913A1 patent drawing

AI summary

A locking system and a tray assembly for a telecommunications tray are provided. The locking system is attachable to a wall at a housing of the tray assembly. The locking system is configured to selectively inhibit movement of a tray base from an extended position and a retracted position. The locking system includes a member and a limiter attachable to a mount. The member is positioned in sliding arrangement relative to the limiter. The limiter includes a selectively deformable tab. The member is translatable along a first direction to apply a force from the member to the tab to position the tab in a locked position to align the at least a portion of the tab with the mount along the direction of travel. The member is translatable along a second direction to allow the tab to position in an unlocked position removing the tab from alignment with the mount.