Telemetric Fitting for Wireless Liquid Level Monitoring

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Solution Overview

Problem

Existing liquid-level gauges in pressure vessels, such as those for liquefied gas fuels, require manual monitoring for refilling, which is inefficient and lacks real-time data transmission for remote management.

Innovation Solution

A telemetric fitting that attaches to the liquid-level gauge, using a magnetic sensor and radio to wirelessly transmit liquid-level information at radio frequencies, enabling remote monitoring and automatic refilling scheduling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual monitoring of liquid levels is used, then device complexity is reduced, but productivity decreases due to inefficient refilling processes

Engineering Contradiction:
Improverefilling efficiencyVSAvoidmonitoring system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system enables automatic monitoring and notification where the liquid-level gauge and telemetric device work autonomously to detect levels and communicate refilling needs without continuous human intervention, improving productivity while maintaining acceptable complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual visual inspection and recording of liquid levels is replaced by automated magnetic sensing and wireless electronic communication, significantly boosting productivity despite adding electronic components

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of information

If real-time data transmission is implemented, then loss of information is reduced, but use of energy increases due to wireless communication

Engineering Contradiction:
Improveliquid-level data availabilityVSAvoidpower consumption
Core Design Contradiction:
Loss of informationVSUse of energy by moving object

Solution Approach 1:

Instead of continuous transmission, the system uses periodic or event-triggered communication where data is transmitted at scheduled intervals or when liquid level thresholds are reached, reducing energy consumption while maintaining adequate information availability

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system implements feedback-based transmission where the telemetric device receives liquid level data and automatically initiates communication only when refilling is needed, optimizing the balance between information availability and energy usage

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If a single telemetric fitting is made compatible with various gauge configurations, then adaptability increases, but device complexity increases

Engineering Contradiction:
Improvegauge compatibilityVSAvoidfitting design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The telemetric fitting is designed with a universal mounting interface that can accommodate different liquid-level gauge configurations through standardized attachment mechanisms, achieving broad compatibility without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The fitting is designed as a modular component that can be independently attached to various gauge types, allowing versatility through standardized interfaces rather than integrated complexity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate, remote monitoring of liquid levels with high accuracy and reduces manual intervention by transmitting liquid-level data, allowing for timely refilling and efficient management of multiple vessels with a single telemetric fitting compatible with various gauge configurations.

Implementation Method 1

using a magnetic sensor and radio to wirelessly transmit liquid-level information

Methodology Applied
Scientific EffectMagnetic field sensing: Magnetic Field

Data Source

PatentUS11879763B2Telemetric fitting and method of telemetric measurement
Publication Date: 2024.01.23 SILICON CONTROLS
  • US11879763B2 patent drawing
  • US11879763B2 patent drawing
  • US11879763B2 patent drawing

AI summary

Disclosed herein is a telemetric fitting for a liquid-level gauge, the telemetric fitting being configured to derive liquid-level information from the liquid-level gauge when attached thereto and wirelessly transmit at radio frequencies the liquid-level information.